A method for producing extra-thick steel plates by one-dimensional deformation of continuous casting slabs

A technology for extra-thick steel plates and continuous casting billets, which is applied in the field of metal material pressure processing, can solve the problems of low performance qualification rate and flaw detection rate, increased production cost, and high production cost, so as to improve the performance qualification rate and flaw detection pass rate, The effect of expanding thickness specifications and reducing production costs

Active Publication Date: 2017-01-18
ANGANG STEEL CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, three production processes are widely used in the production of extra-thick plates: one is the direct rolling of continuous casting slabs. This method is limited by the compression ratio and the thickness of continuous casting slabs. The general product thickness is less than 200mm, and the thickness ranges from 100 to 200mm. Performance pass rate and flaw detection rate are not high
The second is to use steel ingots for direct rolling. Generally, the thickness of the steel plate produced is more than 150mm. This method can increase the thickness of the finished steel plate and increase the compression ratio, but the production cost is significantly higher than that of the continuous casting slab.
The third method uses steel ingots to be rolled after processing (including forging, secondary blanking, electroslag remelting, etc.), and this method will also significantly increase production costs
However, the above production methods for extra-thick steel plates all have a common defect, that is, the production cost is relatively high, which is unbearable for thick plate manufacturers.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0016] The specification of the continuous casting slab is 300mm×1650mm×3000mm, the material is Q345B, and the target thickness of the steel plate is 225mm.

[0017] The forging heating temperature is 1250°C and the temperature is kept for 5 hours. The WHF wide flat anvil high-temperature high-pressure forging method is adopted, and the high temperature and large strain rate are used to carry out pressure penetration on the wide flat anvil, so that the core defects of the continuous casting slab are forged, and the microstructure is refined and improved. The amount of one-time forging h is 65mm, the running speed v of the anvil iron is 10mm / s, and the reduction rate in the thickness direction is 21.7%.

[0018] The heating temperature of the rolled steel billet is 1150°C, and the temperature is kept for 4.5 hours. Before rolling, descale with high-pressure water, start rolling at 1100°C, and reduce the thickness in the thickness direction to 4.3%. Slow cooling is carried out...

Embodiment 2

[0020] The specification of the continuous casting slab is 300mm×1950mm×3800mm, the material is Q345B, and the target thickness of the steel plate is 225mm.

[0021] The forging heating temperature is 1250°C and the heat preservation is 5.5 hours. The WHF wide flat anvil high-temperature high-pressure forging method is adopted, and the high temperature and large strain rate are used to carry out pressure penetration on the wide flat anvil, so that the core defects of the continuous casting slab are forged, and the microstructure is refined and improved. The amount of one-time forging h is 55mm, the running speed v of the anvil iron is 12mm / s, and the reduction rate in the thickness direction is 18.3%.

[0022] The heating temperature of the rolled steel billet is 1150° C., and the temperature is kept for 5 hours. Before rolling, descale with high-pressure water, start rolling at 1090°C, and the reduction rate in the thickness direction is 7.8%. Slow cooling is carried out af...

Embodiment 3

[0025] The specification of the continuous casting slab is 300mm×2200mm×3000mm, the material is Q345B, and the target thickness of the steel plate is 200mm.

[0026] The forging heating temperature is 1250°C and the heat preservation is 5.5 hours. The WHF wide flat anvil high-temperature high-pressure forging method is adopted, and the high temperature and large strain rate are used to carry out pressure penetration on the wide flat anvil, so that the core defects of the continuous casting slab are forged, and the microstructure is refined and improved. The amount of one-time forging h is 70mm, the running speed v of the anvil iron is 7mm / s, and the reduction rate in the thickness direction is 23.3%.

[0027] The heating temperature of the rolled steel billet is 1150° C., and the temperature is kept for 5 hours. Descale with high-pressure water before rolling, start rolling temperature 1100℃, thickness direction reduction rate 13%. Slow cooling is carried out after the steel...

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Abstract

The invention provides a method of producing a super-thick steel plate through one-dimensional deformation of a continuous casting billet. In the method, a 300 mm continuous casting billet is employed for producing the super-thick steel plate being less than 225 mm in thickness, wherein the total reduction rate in the thickness direction of both forging and rolling is not less than 25%. The forging heating temperature is not less than 1150 DEG C and is maintained for not less than 3 h. A WHF wide flat anvil high-temperature strong-pressure forging method is employed, wherein one-time forging amount h is not less than 40 mm. The moving speed of the anvil acting on the continuous casting billet is not less than 4 mm / s. The slow cooling time after forging is not less than 24 h. The heating temperature of rolling the billet is 1100-1250 DEG C, wherein high-pressure water for removing phosphorus is carried out before billet rolling. The roll beginning temperature is higher than 1050 DEG C. The slow cooling temperature after forging is not less than 400 DEG C and the slow cooling time is not less than 24 h. The method achieves production of the super-thick steel plate under a low-compression ratio, so that the thickness specification of the steel is significantly enlarged and the production cost is reduced. The method increases yield and performance qualified rate of the super-thick steel plate, and can reach more than 90% in defect detection qualified rate.

Description

technical field [0001] The invention belongs to the field of metal material pressure processing, in particular to a method for producing extra-thick steel plates below 225 mm by using 300 mm continuous casting slabs through one-dimensional deformation. Background technique [0002] In recent years, with the rapid development of my country's heavy industry, transportation, and national defense modernization, the demand for extra-thick steel plates in industries such as energy, transportation, construction, shipbuilding, and machinery manufacturing is increasing. On the basis of the existing thickness specifications, the extra-thick steel plate puts forward higher requirements for the internal quality of the steel plate, which is reflected in the increasingly strict requirements for the performance and flaw detection level of the steel plate. At the same time, the increase in production enterprises and capabilities of extra-thick steel plates has made the competition in the ex...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B21C37/02
CPCB21C37/06
Inventor 原思宇王勇李文斌赵坦李广龙隋轶胡昕明韩鹏石峰涛秦海山
Owner ANGANG STEEL CO LTD
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