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Lightweight and efficient diamond grinding wheel

A diamond and diamond cutter head technology, applied in the field of lightweight and high-efficiency diamond grinding wheels, can solve the problems of diamond grinding wheels such as their own weight, time-consuming and energy-consuming use, and high production costs, so as to reduce production costs, reduce post-procedure procedures, and ensure service life Effect

Active Publication Date: 2017-12-26
JIANGSU FENGTAI TOOLS
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] In order to solve the problems of the diamond grinding wheel in the market today, such as heavy weight, time-consuming and energy-consuming use, high production cost, and multiple processing procedures, the purpose of the present invention is to provide a light-weight and high-efficiency diamond grinding wheel

Method used

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preparation example Construction

[0021] The preparation method of light weight high-efficiency diamond grinding wheel of the present invention is as follows:

[0022] 1. Mixing: Weigh CuSn alloy powder, FeCoCu alloy powder, Co powder, and diamond according to the ratio and pour them into the mixer for 4 hours to ensure uniform mixing without color difference; among them, the diamond is used with a strength of 25-35 kg , a particle size of 35 / 40, and / or 45 / 50 in a concentration of 20-50%.

[0023] 2. Cutter head sintering: Select the required graphite mold and put it into the sintered iron mold frame. After the graphite mold is assembled as required, add a baffle on the outside, tighten the mold with a wrench, and mix it evenly with a balance with an accuracy of 0.1g. Weigh the metal powder according to the calculated weight and put it into the stone black mold, add the pressure head, tighten it with a wrench, put the assembled graphite mold into a hot press with a power of 80kw for sintering, keep it warm for...

Embodiment 1

[0029] This embodiment relates to a Φ125 lightweight and high-efficiency diamond grinding wheel, which is prepared by the following process:

[0030] (1) prepare mixed powder: choose metal powder by following percentage by weight: CuSn alloy powder 35wt%, FeCoCu alloy powder 40wt%, Co powder 25wt%; Diamond strength 30 kilograms, particle size is 35 / 40, and concentration is 25%, proportioning Then pour it into the mixer and mix it for 4 hours;

[0031] (2) Cutter head sintering: select the cutter head graphite mold, put it into the iron sintering mold frame after assembly, add graphite baffle on the outside, tighten it with a wrench, weigh 21.8 grams of mixed powder with a balance with an accuracy of 0.1 grams, and pour it into In the graphite mold, tighten the mold with a wrench after adding the graphite indenter, put the assembled graphite mold into a hot pressing sintering machine with a power of 80KW, heat to 800°C, and press 250Kg / cm 2 , keep warm for 3 minutes, cool down...

Embodiment 2

[0035] This embodiment relates to a Φ115 lightweight and high-efficiency diamond grinding wheel, which is prepared by the following process:

[0036] (1) prepare mixed powder: choose metal powder by following percentage by weight: CuSn alloy powder 40wt%, FeCoCu alloy powder 45wt%, Co powder 15wt%; Diamond strength 35 kilograms, particle size is 35 / 40, and concentration is 25%, proportioning Then pour it into the mixer and mix it for 4 hours;

[0037] (2) Cutter head sintering: select the cutter head graphite mold, put it into the iron sintering mold frame after assembly, add graphite baffle on the outside, tighten it with a wrench, weigh 21.5 grams of mixed powder with a balance with an accuracy of 0.1 grams, and pour it into In the graphite mold, tighten the mold with a wrench after adding the graphite indenter, put the assembled graphite mold into a hot pressing sintering machine with a power of 80KW, heat to 780°C, and press 250Kg / cm 2 , keep warm for 3 minutes, cool down...

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Abstract

The invention relates to a light and high-efficiency diamond grinding wheel, which belongs to the technical field of diamond cutting tools. The lightweight and high-efficiency diamond grinding wheel of the present invention comprises an aluminum substrate and a diamond cutter head, the bottom edge of the diamond cutter head has an outwardly extending protrusion; and the aluminum substrate includes a grinding mounting surface, and the diamond cutter A head is mounted on the grinding mounting surface, and the extension protrusion is embedded within the grinding mounting surface. The diamond grinding wheel of the present invention is formed by one-time casting of high-strength alloy aluminum, and the bottom of the diamond cutter head is embedded in the alloy aluminum to ensure that the cutter head does not fall off during use, which not only reduces many subsequent processes, but also omits silver solder, thereby effectively The production cost is reduced, and the service life of the diamond grinding wheel is guaranteed, and it is especially suitable for stone processing and grinding of concrete pavement.

Description

technical field [0001] The invention relates to the technical field of diamond cutting tools, more specifically, the invention relates to a light-weight and high-efficiency diamond grinding wheel. Background technique [0002] Diamond is the hardest material among known materials, so diamond cutting tools have become an indispensable material for processing various hard materials. Diamond cutting tools are made by mixing metal powder and artificial diamond particles, pressing and sintering. Moreover, with the continuous development of society, the scale of infrastructure construction continues to expand, which also provides a broader application market for diamond tools. With the acceleration of urbanization, the scale of infrastructure construction continues to expand, and the development and construction of housing and roads provide a broad market for diamond tool applications. Diamond tools have played a vital role in road cutting, stone processing, ceramics, polysilico...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B24D7/00B24D18/00C22C21/02C22C21/08C22C9/06B22D19/00
Inventor 邱瑜铭董先龙
Owner JIANGSU FENGTAI TOOLS