Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Roll induction quenching process method

A process method, induction hardening technology, which is applied in the field of material heat treatment process, can solve the problem that the width of the soft strip at both ends of the roll is not easy to control and affect the product quality, so as to improve the operability of the process, smooth the decline trend of hardness and improve product quality Effect

Active Publication Date: 2015-11-18
YIXING YONGCHANG ROLL
View PDF4 Cites 14 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, cold rolling rolls generally adopt progressive induction quenching. In this quenching method, two main parameters, quenching temperature and quenching speed, need to be controlled to obtain a certain depth of hardened layer, and the width of the soft strip at both ends of the roll is not easy to control, which affects product quality

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0022] The material is 9Cr3Mo, and the quenching process of the roll with the specification of Φ220mm×1150mm is as follows: firstly, the inductor is made, the diameter of the inductor is Φ260mm, and the height is 1100mm; The width of the two ends outside the inductor is the same; the roll to be quenched is placed in a trolley-type resistance furnace for preheating, the preheating temperature is 220°C, and the preheating and holding time is 8 hours; the preheated roll is hoisted into In the quenching sensor, the clamping is in place; turn on the roll rotation mechanism and heat it with electricity, quickly raise the temperature of the roll body to 930°C, and then keep it warm for 11 minutes; quickly lift the heated roll into the spray quenching water tank to spray and quench the roll body Cooling, the cooling time is 20min, and the induction hardening process is completed after the spray quenching cooling is completed. After testing, the surface hardness uniformity of the quenc...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention discloses a roll induction quenching process method. The roll induction quenching process method comprises the following steps that (1) a roll to be quenched is preheated, the preheating temperature is 220-250 DEG C, and the preheating holding time is 6-12 h; (2) the preheated roll to be quenched is hoisted into a quenching inductor and clamped in place, so that the two axial ends of the roll to be quenched extend out of the quenching inductor by 25-40 mm respectively; (3) a roll rotary mechanism is started and is powered on to be heated, and the temperature of a roll body is rapidly increased to 900-960 DEG C and is preserved; and (4) the roll obtained after heating and temperature preservation is rapidly hoisted into a spray quenching tank, the roll body is subjected to spray quenching and cooling, and then the induction quenching process is completed. The whole induction quenching is conducted on the roll body by setting the corresponding parameters, the purpose of controlling the depth of a quench-hardened layer of the roll is achieved, and as the quenching process parameters are reduced, the process operability of quenching and the product quality are improved.

Description

technical field [0001] The invention relates to the field of material heat treatment technology, in particular to a roll induction quenching process method for induction heat treatment of small and medium-sized cold rolls. Background technique [0002] The cold rolling roll is one of the tools for rolling a certain thickness of hot-rolled steel plate to a certain thickness at room temperature. With the progress of society, the improvement of people's living standards and the progress of rolling technology, the thickness of cold-rolled steel plates is getting thinner and thinner. Under the condition of constant rolling force, the rolls are becoming more and more small-diameter, especially In the field of rolling some difficult-to-deform metal materials and narrow strip steel, the installed capacity of small and medium-sized cold rolling mills is large, and the consumption of corresponding cold rolling rolls is also relatively large. At present, cold rolling rolls generally a...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): C21D1/10C21D9/38
CPCY02P10/25
Inventor 杨国平陈彬曹旭
Owner YIXING YONGCHANG ROLL
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products