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Intelligent full-automatic high-frequency quenching machine

A high-frequency quenching and fully automatic technology, applied in the direction of quenching devices, improving energy efficiency, process efficiency, etc., can solve problems such as difficult to guarantee hardened layer, poor effect, and inability to control the continuity of metal workpieces

Active Publication Date: 2015-11-18
东莞市建诚高频淬火科技有限公司
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  • Abstract
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  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] At present, the domestic industry generally adopts manual high-frequency quenching, or non-professional semi-automatic numerical control high-frequency quenching, which mainly uses manual induction heating and quenching of metal workpieces one by one on the quenching machine, or quickly Immersed in a water pool (oil pool) for cooling, due to manual operation, it is impossible to control the continuity of rapid heating of metal workpieces, it is difficult to control the size of the quenching hardness transition zone of metal workpieces, and it is also difficult to ensure the internal distribution map requirements of the hardened layer and the high frequency Uniformity of quenching hardness, resulting in low yield and poor effect of metal quenching treatment

Method used

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Embodiment Construction

[0013] In this example, refer to Figure 1 to Figure 4 As shown, an intelligent full-automatic high-frequency quenching machine of the present invention includes a feeding conveyor belt 1, and a material distribution positioning mechanism 2 arranged at the end of the feeding conveyor belt 1, and is arranged on the left side of the material distribution positioning mechanism 2 The feeding manipulator 3, and the distance adjustment and positioning mechanism 4 arranged in front of the feeding manipulator 3, and the tripod 41 arranged under the two ends of the distance adjustment and positioning mechanism 4, and the rotating top mechanism 5 arranged on the distance adjustment and positioning mechanism 4, And the finished product unloading conveyer belt 6 that is arranged on the back of the rotary top mechanism 5; the rotary top mechanism 5 includes the rotary top overall displacement mechanism 50, and the rotary top bottom plate 51 that is arranged on the rotary top overall displac...

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Abstract

The invention relates to an intelligent full-automatic high-frequency quenching machine. The machine comprises an automatic feeding conveyer belt, a material distributing positioning mechanism, a material conveying mechanical arm, a space adjusting positioning mechanism, a rotating center mechanism and a finished product discharging conveyer belt. The machine is novel machining equipment which is suitable for an unthreaded shaft and a stepped shaft and capable of achieving high-frequency quenching in a full-automatic mode at the same time, and thus workpieces can be rotated, heated, moved and sprayed at the same time. After quenching is completed, the workpieces fall into the finished product discharging conveyer belt to be recycled automatically. The quenching machining hardness is even, and a hardness layer and a transition area can both be adjusted in a full-automatic mode according to production needs. A computer intelligent operation mode is adopted, no manual participation is needed in the whole process and positioning is accurate. The rotating speed of a left ejection center and the rotating speed of a right ejection center can reach 800 turns per minute. The diameter range of metal parts applicable to being machined is 5-80 mm, and the yield can reach 600 pieces per hour. The high-frequency quenching quality and speed are high, and the degree of automation is high as well.

Description

technical field [0001] The invention relates to an intelligent full-automatic high-frequency quenching machine. Background technique [0002] At present, the domestic industry generally adopts manual high-frequency quenching, or non-professional semi-automatic numerical control high-frequency quenching, which mainly uses manual induction heating and quenching of metal workpieces one by one on the quenching machine, or quickly Immersed in a water pool (oil pool) for cooling, due to manual operation, it is impossible to control the continuity of rapid heating of metal workpieces, it is difficult to control the size of the quenching hardness transition zone of metal workpieces, and it is also difficult to ensure the internal distribution of the hardened layer and the high frequency The uniformity of quenching hardness results in low yield and poor effect of metal quenching treatment. Therefore, in view of the deficiencies of the above-mentioned problems in the current quenchin...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C21D1/63C21D1/42
CPCY02P10/25
Inventor 郝随定
Owner 东莞市建诚高频淬火科技有限公司
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