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Overall composite flange and manufacturing method thereof

A composite flange and manufacturing method technology, applied in flange connection, manufacturing tools, non-electric welding equipment and other directions, can solve the problems of short pipe flange structural components, low bonding strength of composite materials, and equipment that cannot be used continuously. Achieve the effect of overcoming the non-combination effect of the end, high bonding strength, and large welding interface area

Active Publication Date: 2015-12-02
大连船舶重工集团爆炸加工研究所有限公司
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  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Since the brazing material itself is not corrosion-resistant, the bonding strength of the composite material after brazing is low, which leads to a short service life of the short pipe flange structural parts during use, which leads to the inability of the entire equipment to continue to be used, resulting in a lot of waste

Method used

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  • Overall composite flange and manufacturing method thereof
  • Overall composite flange and manufacturing method thereof
  • Overall composite flange and manufacturing method thereof

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Embodiment Construction

[0028] In order to deepen the understanding of the present invention, the invention will be further described in detail below in conjunction with the embodiments and accompanying drawings. The embodiments are only used to explain the present invention and do not constitute a limitation to the protection scope of the invention.

[0029] The sewage treatment reactor is made of titanium-steel composite material, and the feeding port, manhole and discharge port of the tank body need to be equipped with short process pipe connections. However, the connection between the tank body made of titanium-steel composite plate and these short pipe interfaces needs to be welded, and only composite short pipes of titanium and steel can be used.

[0030] Adopt the method of the present invention to manufacture the short pipe technology with flange as follows:

[0031] S1. Use 12mm thick SB265Gr.1 titanium plate 4 and 100mm thick 16MnIII forging 2 for explosive compounding. The size specificati...

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Abstract

The invention relates to an overall composite flange and a manufacturing method thereof, in particular to a manufacturing method of flange connection parts made of metal composite materials such as titanium, alloy of the titanium, steel and the like which can easily form intermetallic brittle compounds. According to the overall composite flange and the manufacturing method thereof, the technology of machining composite materials through explosive welding is utilized, and a titanium or titanium alloy metal flat plate is explosive-welded to a steel plate firstly; then a titanium or titanium alloy short tube and a steel short tube are fusion-welded to the titanium side and the steel side respectively; tapping is conducted on the composite plate welded with the short tubes to form a flange hole blank; finally, a titanium or titanium alloy tube is explosive-welded in a blank hole to form an overall composite flange blank, and the overall composite flange blank is machined to be an overall composite flange part needed by the design by adopting a mechanical machining method. According to the overall composite flange and the manufacturing method thereof, the mechanical properties are reliably, the non-composite effect of the end formed by explosive-welding in the hole is effectively eliminated, overall metallurgical combination welding between titanium and the titanium and between the titanium and steel is guaranteed, the area of welding combination interfaces is large, and the combining strength is high.

Description

technical field [0001] The invention belongs to the technical field of processing metal equipment parts, and in particular relates to an integral composite flange and a manufacturing method thereof. Background technique [0002] For some modern engineering processing equipment and devices, especially the reaction tanks with highly corrosive environments, working media and working conditions, the materials need to have the ability to resist various complex corrosive media. This places high demands on the selection of equipment materials. Often these metal materials that meet the ability to resist complex corrosive media are some expensive metal materials, or even rare non-ferrous metal materials. If the entire equipment is made of such anti-corrosion materials, not only the manufacturing cost of the equipment is unacceptably high, but also sometimes difficult to realize in terms of technology. At present, for equipment under the condition of strong corrosive working medium,...

Claims

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Application Information

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IPC IPC(8): B23K20/08B23K20/24B23K9/16F16L23/032F16L23/00B23K103/24
CPCB23K9/16B23K20/08B23K20/24B23K2103/24F16L23/00F16L23/032
Inventor 姚政张越举王勇孟繁和赵恩军刘昕李子健成泽滨李晓杰闫鸿浩王小红
Owner 大连船舶重工集团爆炸加工研究所有限公司
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