A method for manufacturing autoclaved fly ash aerated concrete block

A technology of air-entrained concrete and its manufacturing method, which is applied in the field of building materials, can solve the problems of high material viscosity, low foaming ratio, and high production cost, and achieve the effects of low thermal conductivity, lower sintering temperature, and dense structure

Active Publication Date: 2017-03-22
铜陵铜冠建安新型环保建材科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the compressive strength of the autoclaved fly ash aerated concrete block produced by this method is slightly lower, only 3Mpa, and quality problems such as shelling and cracking are prone to occur when used for building walls; the foaming ratio of the blowing agent is low , generally 6~10 times; the processing of sintered aggregate raw materials requires fine processing, and the grinding particle size is generally less than 0.03mm. If the proportion is too large, at a certain temperature, the viscosity of the material is too high, which is not conducive to ball formation; and the sintering temperature of general sintered aggregates is 1050~1100 ° C, high energy consumption and slightly higher production costs

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0030] (1) After mixing 5Kg fly ash, 3Kg quicklime, and 2Kg desulfurized gypsum, they are ground in a ball mill to obtain mixture A. The particle size of mixture A is less than 0.05mm; use a crusher for 70Kg waste fly ash aerated blocks After crushing, take particles smaller than 10mm and larger than 6mm for use; crush 7Kg of waste concrete, the fineness of crushed waste concrete is 70 mesh; crush 8Kg of waste glass, and the fineness of crushed waste glass is 70 mesh; Mixture A, crushed waste fly ash aerated block, crushed waste concrete, crushed waste glass and 5Kg water glass are stirred and mixed with a pelletizer to obtain semi-finished product B and semi-finished product B. The diameter is less than 12mm and greater than 8mm; the semi-finished product B is sintered in a sintering machine at a sintering temperature of 950℃, the heating rate of the sintering machine is 50℃ / 15min, and the temperature is kept at 950℃ for 20min to obtain aggregate C;

[0031] (2) Heat 35Kg of ros...

Embodiment 2

[0038] (1) After mixing 7Kg fly ash, 4Kg quicklime, and 3Kg desulfurized gypsum, they are ground in a ball mill to obtain mixture A. The particle size of mixture A is less than 0.05mm; use a crusher for 60Kg waste fly ash aerated blocks After crushing, take particles with a particle size of less than 10mm and greater than 6mm for use; crush 10Kg of waste concrete, and the fineness of crushed waste concrete is 70 mesh; crush 10Kg of waste glass, and the fineness of crushed waste glass is 70 mesh; Mixture A, crushed waste fly ash aerated block, crushed waste concrete, crushed waste glass and 6Kg water glass are stirred and mixed with a pelletizer to obtain semi-finished product B and semi-finished product B. The diameter is less than 12mm and greater than 8mm; the semi-finished product B is sintered in a sintering machine at a sintering temperature of 980°C, the heating rate of the sintering machine is 50°C / 15min, and the temperature is kept at 980°C for 20 minutes to obtain aggre...

Embodiment 3

[0046] (1) After mixing 5.5Kg fly ash, 4.5Kg quicklime, and 3.5Kg desulfurized gypsum, they are ground in a ball mill to obtain mixture A, the particle size of mixture A is less than 0.05mm; 64Kg waste fly ash aerated block Use a crusher to crush and take particles with a particle size of less than 10mm and greater than 6mm for use; crush 8Kg of waste concrete, the fineness of crushed waste concrete is 70 mesh; crush 9Kg of waste glass, and the fineness of crushed waste glass is 70 Mesh; Mix mixture A, crushed waste fly ash aerated block, crushed waste concrete, crushed waste glass and 5.5Kg water glass, stir and mix them with a pelletizer to obtain semi-finished product B, The particle size of the semi-finished product B is less than 12mm and greater than 8mm; the semi-finished product B is sintered in a sintering machine at a sintering temperature of 965℃, the heating rate of the sintering machine is 50℃ / 15min, and the temperature is kept at 965℃ for 20min to obtain aggregate ...

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Abstract

The invention relates to a manufacture method for an autoclaved fly-ash aerated concrete block, and belongs to the field of building materials. The method comprises performing granulation and sintering on a waste fly-ash aerated block, fly ash, quicklime, desulfurized gypsum, waste concrete, crushed waste glass and water glass, so as to obtain an aggregate C; and then preparing a mixed slurry from a non ferrous metal slag powder, cement, quicklime, the aggregate C, desulfurized gypsum, an efficient foaming agent, an efficient mortar thickening powder, sodium poly[(naphthaleneformaldehyde)sulfonate], polyvinyl alcohol, aluminium hydroxide and water, pouring into a die for molding, and performing autoclave curing, so as to obtain the target product. The method consumes a large amount of solid wastes, and the building block firm in bonding, good in impermeability and low in shrinkage value, and quality disadvantages such as peeling, cracking and the like of a built wall are overcome. By adding the aggregate C with high strength and light weight, the autoclaved fly-ash aerated concrete block is improved in structure, improved in limit load and compressive strength, and high in thermal-insulation performance. The efficient foaming agent is capable of forming stable foams, and is large in foaming amount and high in foaming multiple.

Description

Technical field [0001] The invention relates to a method for manufacturing an autoclaved fly ash aerated concrete block, which belongs to the field of building materials. Background technique [0002] With the continuous improvement of living standards, the solid waste generated in human daily life and production will generate billions of tons of garbage every year. Due to the large amount of discharge, the complex and diverse components, and the pollution, resource and social nature, It needs to be harmless, resourced, reduced and socialized. If it is not handled properly, it will pollute the environment, affect environmental health, waste resources, undermine the safety of production and life, and disrupt social harmony. For example, the remaining waste during construction or the concrete waste such as the concrete layer of the demolition floor, it can neither be discharged into rivers (because it is easy to pollute and block waterways), nor can it be converted into commodities...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C04B28/02C04B38/02C04B18/14C04B22/14C04B24/20C04B24/26
CPCY02W30/91
Inventor 丁成树
Owner 铜陵铜冠建安新型环保建材科技有限公司
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