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A melting electrode welding machine and its welding method

A melting electrode welding and welding torch technology, which is applied to the melting electrode welding machine and its welding field, can solve the problems of welding pores, slag inclusion, and lack of fusion, and achieve the effect of realizing welding speed and welding quality.

Active Publication Date: 2017-03-08
刘昇澔
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0003] It can be seen that in the whole welding cycle process of traditional melting electrode welding machine, the arc length, arc voltage, arc current and arc temperature are constantly changing; therefore, in the welding process, the heat distribution between the welding wire and the base metal cannot be controlled Control, so that there are many welding defects in the welding process, such as welding spatter, welding porosity, lack of fusion, slag inclusion, uneven wire filling, etc.
In addition, the traditional melting electrode welding machine only has a single DC welding mode and a DC pulse welding mode, and its application range is narrow

Method used

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  • A melting electrode welding machine and its welding method
  • A melting electrode welding machine and its welding method
  • A melting electrode welding machine and its welding method

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Embodiment Construction

[0025] In order to facilitate the understanding of those skilled in the art, the present invention will be further described below in conjunction with the accompanying drawings.

[0026] as attached figure 2 As shown, a melting electrode welding machine includes a control system module with a synchronous communication interface, a man-machine interface operation and display module connected to the control system module, a current sampling module, and a voltage sampling module, which are connected in sequence A power input module, a DC constant voltage module, a chopper control module, a constant current feedback module and a welding torch, the welding torch is connected with a wire feeding device for pushing welding wire, the input end of the current sampling module is connected to the DC constant voltage module The output end and the input end of the welding torch are all connected, the input end of the voltage sampling module is connected to the output end of the DC constan...

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Abstract

A consumable electrode welder is provided with a high-frequency high-voltage arc starting module to realize high-frequency high-voltage starting of an arc, thereby preventing short circuit sparks generated by arc starting in a welding process. By arranging an arc-length feedback module and a wire-feeding control module, parameters such as an arc length and a wire-feeding speed can be controlled during a welding process, so that the consumable electrode welder has a welding speed and welding quality of a non- consumable electrode welder. Also disclosed is a welding method of the consumable electrode welder.

Description

technical field [0001] The invention relates to the field of welding machines, in particular to a melting electrode welding machine and a welding method thereof. Background technique [0002] The traditional melting electrode welding machine adopts contact short-circuit arc starting. When the short-circuit arc starts, there will be sparks splashing. After the short-circuit arc starts, under the action of the arc, the end of the welding wire forms a molten metal ball, such as figure 1 As shown in (a), at this time the arc length is very short, the arc voltage is very low, the current is very large, the arc temperature is low, and the energy of melting welding wire is large; as the amount of melting welding wire increases, the arc length becomes larger, and the arc voltage Also increases, the arc current decreases, the arc temperature increases, and the energy of melting the welding wire decreases. At this time, the droplet at the end of the welding wire is under the action of...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B23K9/067B23K9/095B23K9/133
CPCB23K9/067B23K9/095B23K9/133
Inventor 刘昇澔
Owner 刘昇澔