Unlock instant, AI-driven research and patent intelligence for your innovation.
Rolling schedule optimization method aiming at controlling power consumption per ton of steel in cold tandem rolling process
What is Al technical title?
Al technical title is built by PatSnap Al team. It summarizes the technical point description of the patent document.
A technology of rolling schedule and optimization method, applied in the field of metallurgical cold rolling, can solve the problems of increasing power consumption per ton of steel, and achieve the effect of reducing power consumption and cost
Active Publication Date: 2017-04-05
唐山市榕泽钢材加工有限公司
View PDF7 Cites 0 Cited by
Summary
Abstract
Description
Claims
Application Information
AI Technical Summary
This helps you quickly interpret patents by identifying the three key elements:
Problems solved by technology
Method used
Benefits of technology
Problems solved by technology
[0003] Aiming at the problem of increased power consumption per ton of steel caused by unreasonable rolling schedule settings in the tandem cold rolling mill, the present invention provides a rolling schedule optimization method with the goal of controlling power consumption per ton of steel during the cold tandem rolling process
Method used
the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more
Image
Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
Click on the blue label to locate the original text in one second.
Reading with bidirectional positioning of images and text.
Smart Image
Examples
Experimental program
Comparison scheme
Effect test
Embodiment 1
[0041] according to figure 1 The overall calculation block diagram of the rolling schedule optimization method with the goal of controlling the power consumption per ton of steel in the cold tandem rolling process is shown. First, in step (a), field parameters are collected, including: incoming material for the unit and thickness of the finished product h 0 ,h n (mm) {2.50, 0.45}, five rack roll radius R i (mm) {265, 237, 249, 266, 264}, five rack motor efficiency η i {0.85, 0.84, 0.86, 0.85, 0.87}, strip density ρ=7850(kg / m 3 ), five rack strip width B i =1020(mm), Young's modulus E=210GPa, Poisson's ratio v=0.3, the average deformation resistance of five racks K mi (Mpa) {373, 475, 541, 576, 612}, five rack emulsion flow Qi (L / min) {3050, 3450, 3500, 3600, 3900}, the rolling tonnage Z of the five racks after changing rolls i (t) {2228, 1940, 1880, 2000, 2320}, the rolling kilometers L after the work roll change in five stands i (Km) {150, 140, 130, 160, 180}, the maxim...
Embodiment 2
[0067] First, in step (a), field parameters are collected, including: five rack inlet and outlet thicknesses h i-1 ,h i (mm) {1.82, 0.25}, elongation ε of five racks i {0.8, 0.75, 0.55, 0.35, 0.25}, five rack roll radius R i (mm) {265, 250, 250, 250, 250}, motor efficiency η of five racks i {0.90, 0.89, 0.89, 0.85, 0.88}, strip density ρ=7850(kg / m 3 ), five racks emulsion flow rate Q i (L / min) {3000, 3400, 3600, 3800, 4200}, five rack strip width B i = 1800 (mm), Young's modulus E = 210GPa, Poisson's ratio v = 0.3, five racks average deformation resistance K mi (Mpa) {392, 485, 561, 596, 652}, the rolling tonnage Z after changing rolls in five stands i (t) {2028, 1830, 1750, 2120, 2450}, rolling kilometers L after the work roll change of five racks i(Km) {160, 150, 150, 160, 170}, the maximum rolling pressure P of five stands imax (t) {1500, 1500, 1500, 1500, 1500}, the maximum slip factor ψ of five racks imax =0.43, the maximum slip index of the five racks Maximum ...
the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More
PUM
Login to View More
Abstract
A rolling schedule optimization method with control over electric power consumption per ton steel as a target in the cold continuous rolling process mainly comprises the following steps that 1, field parameters are collected; 2, unit friction characteristic parameters are collected; 3, parameters are defined; 4, the initial value, the initial optimization step length and optimization parameters are set; 5, the outlet speed, the reduction rate, the gate absolute draught and the equivalent tension influence coefficient of an ith rack are calculated; 6, the friction coefficient of the ith rack is calculated; 7, the rolling force of the ith rack is calculated; 8, the working roller flattening radius, the outer friction forceinfluence coefficient, the forward slip valve and the rolling torque of the ith rack are calculated; 9, the slip factor and the slip index of the ith rack are calculated; 10, the rolling power of the ith rack is calculated; 11, a unit electric power consumption control function expression is constructed; and 12, the optimal rolling schedule is output. All the steps are executed by a computer. From the aspect of control over electric power consumption, the reasonable target value for rolling schedule control is set, enterprise cost is effectively reduced, and enterprise benefits are increased.
Description
technical field [0001] The invention belongs to the field of metallurgical cold rolling, in particular to a rolling schedule optimization method for continuous cold rolling. Background technique [0002] In recent years, due to the huge demand of household appliances, automobiles, electronics, aerospace and other industries, the cold-rolled strip production industry at home and abroad has achieved rapid development. In the past, in the production process of cold-rolled strips, the focus of on-site attention was mainly on the control of quality indicators such as shape, thickness, and surface defects. However, with the increasingly fierce competition in the steel industry and the decline in the overall profit margin of the steel industry, cost control in the production process of cold-rolled strips has been placed in an equally important position as quality control. Because for iron and steel enterprises, no matter how high the product quality is under the conditions of a ma...
Claims
the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More
Application Information
Patent Timeline
Application Date:The date an application was filed.
Publication Date:The date a patent or application was officially published.
First Publication Date:The earliest publication date of a patent with the same application number.
Issue Date:Publication date of the patent grant document.
PCT Entry Date:The Entry date of PCT National Phase.
Estimated Expiry Date:The statutory expiry date of a patent right according to the Patent Law, and it is the longest term of protection that the patent right can achieve without the termination of the patent right due to other reasons(Term extension factor has been taken into account ).
Invalid Date:Actual expiry date is based on effective date or publication date of legal transaction data of invalid patent.