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Heavy-load grinding wheel and machining method thereof

A heavy-duty grinding wheel and grinding wheel technology, applied in the field of mechanical processing, can solve the problems of low yield, easy breakage, low grinding efficiency, etc.

Active Publication Date: 2016-03-02
沈阳市盛世磨料磨具有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0007] For this reason, the technical problem to be solved by the present invention is that the heavy-duty grinding wheel in the prior art has the problems of low yield, easy breakage, and low grinding efficiency, and further provides a heavy-duty grinding wheel, and further discloses its processing method

Method used

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  • Heavy-load grinding wheel and machining method thereof
  • Heavy-load grinding wheel and machining method thereof
  • Heavy-load grinding wheel and machining method thereof

Examples

Experimental program
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Effect test

Embodiment 1

[0040] The heavy-duty grinding wheel described in this embodiment is divided into an inner layer part and an outer layer part prepared from different raw materials, wherein:

[0041] The inner part is prepared from the following components: C120# grain size sand 10kg, furfural 0.6L, butyral 0.2-0.5 parts by weight kg, alkali-free chopped glass fiber 3.5kg, new phenol resin 3kg, German resin PF06514kg 、KEP21kg;

[0042] The outer part is prepared from the following components: 8# zirconium corundum 50kg, 12# zirconium corundum 35kg, 14# zirconium corundum 20kg, 24# zirconium corundum 10kg, 80# zirconium corundum 1kg, alkali-free chopped glass fiber 9kg , New phenol resin 6jg, German resin PF065116kg, KEP23kg, PYROX12kg, cryolite 4kg, barite 4kg.

Embodiment 2

[0044] The heavy-duty grinding wheel described in this embodiment is divided into an inner layer part and an outer layer part prepared from different raw materials, wherein:

[0045] The inner part is prepared from the following components: C120# grain size sand 15kg, furfural 0.4L, butyral 0.5kg, alkali-free chopped glass fiber 2kg, new phenol resin 4kg, German resin PF06512kg, KEP22kg;

[0046] The outer part is prepared from the following components: 8# zirconium corundum 75kg, 12# zirconium corundum 20kg, 14# zirconium corundum 30kg, 24# zirconium corundum 6kg, 80# zirconium corundum 3kg, alkali-free chopped glass fiber 7kg , New phenol resin 9kg, German resin PF065112kg, KEP24kg, PYROX9kg, cryolite 6kg, barite 2kg.

Embodiment 3

[0048] The heavy-duty grinding wheel described in this embodiment is divided into an inner layer part and an outer layer part prepared from different raw materials, wherein:

[0049] The inner part is prepared from the following components: C120# grain size sand 11.3kg, furfural 0.5L, butyral 0.3kg, alkali-free chopped glass fiber 2.8kg, new phenol resin 3.3kg, German resin PF06513kg, KEP21 .5kg;

[0050] The outer part is prepared from the following components: 8# zirconium corundum 60kg, 12# zirconium corundum 28kg, 14# zirconium corundum 26kg, 24# zirconium corundum 8kg, 80# zirconium corundum 2kg, alkali-free chopped glass fiber 8.2 kg, new phenol resin 7.5kg, German resin PF065114.5kg, KEP23.2kg, PYROX10.6kg, cryolite 5kg, barite 3kg.

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Abstract

The invention belongs to the technical field of machining, particularly relates to a heavy-load grinding wheel and further discloses a machining method of the heavy-load grinding wheel. The heavy-load grinding wheel comprises an inner-layer portion and an outer-layer portion made of different raw materials. The raw materials of the two portions and the ratio of the raw materials are screened elaborately, sand of two granularities is combined to form sand with the fine granularity within phi 450 for pressing, and the strength can be effectively enhanced. Meanwhile, the sand of the granularity being C No. 120 is adopted as the raw materials of the inner-layer portion preferentially, the rotation strength achieved after the sand of the fine granularity and a resin adhesive are combined is higher than that of sand of the crude granularity by 20% or above; and the portion with the phi 450 is a non-working face, the portion outside the phi 450 is a working face of the outer-layer portion, and the grinding wheel is used for grinding a steel plate or a round steel workblank. Accordingly, the heavy-load grinding wheel has the beneficial effects of being not likely to be broken and being high in grinding efficiency.

Description

technical field [0001] The invention belongs to the technical field of mechanical processing, specifically relates to a heavy-duty grinding wheel, and further discloses a processing method thereof. Background technique [0002] The grinding wheel is an important cutting tool mainly made of abrasives and applied on the grinding machine. It is generally a circular bonded abrasive with a through hole in the center made of abrasives and bonding agents. Grinding wheel is the most widely used type of grinding tool. It rotates at high speed during use and is suitable for processing various metal and non-metal materials. In the material processing process, the selection of the grinding wheel directly affects the grinding performance and machining accuracy of the grinding machine, so the grinding wheel is an important factor for the performance of the grinding machine. [0003] The slab grinding machine is the equipment used by metallurgical enterprises to process the surface of the...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B24D7/00B24D3/00B24D18/00C04B26/12C04B111/00
CPCB24D3/00B24D3/001B24D7/00B24D18/0009C04B26/122C04B2111/00474C04B14/02C04B14/42C04B24/008C04B24/128C04B2103/0068C04B14/303C04B14/368C04B14/36C04B14/041
Inventor 乔春华乔晔
Owner 沈阳市盛世磨料磨具有限公司
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