Method for determining manufacturing technological conditions of standard varicosity membranes by testing oil contents of varicosity membranes

A technology of production process and process conditions, applied in the direction of weighing by removing certain components, can solve the problems of detection of hydrocarbon-containing substances, detection of hydrocarbon substances, unqualified test results, etc.

Active Publication Date: 2016-06-01
SHANGHAI KANGNING MEDICAL DEVICE
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  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0005] The existing process conditions for the production of bulky diaphragms are that the drying temperature of the deoiling oven is 170-230°C, and the thickness of the diaphragm is 1mm. After the expanded product is made, the carbon tetrachloride extract of the expanded product is sent out for infrared spectrum testing. The test result is unqualified, and hydrocarbons are detected.
At present, there is no good way to determine the set temperature of the deoiling oven so that the amount of hydrocarbon-containing substances in the final expanded product cannot be detected by infrared spectroscopy, so as to ensure that the final produced The quality of bulked products is qualified

Method used

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  • Method for determining manufacturing technological conditions of standard varicosity membranes by testing oil contents of varicosity membranes
  • Method for determining manufacturing technological conditions of standard varicosity membranes by testing oil contents of varicosity membranes
  • Method for determining manufacturing technological conditions of standard varicosity membranes by testing oil contents of varicosity membranes

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Experimental program
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Embodiment

[0037] 1. Carry out the oil content test experiment (also known as "dissolution test") for several kinds of bulky diaphragms of different batch numbers (hereinafter referred to as the diaphragm) according to the above method, and the experimental data obtained are as follows:

[0038]

[0039] 2. Experimental data analysis and conclusion:

[0040] 1) The thickness of the diaphragm has a great influence on the oil content. The thickness of the diaphragm of No. 5 sample (A412194) is 0.52mm, and the measured data of the oil content is 0.014‰, which is far smaller than the measured data of the oil content of other diaphragms.

[0041] Conclusion 1: Under the same process conditions, the thinner the diaphragm, the less the oil content of the diaphragm.

[0042] 2) Comparing No. 1 sample (A507021) and No. 3 sample (A503131), which are also large gold materials, the thickness of No. 1 sample is slightly larger than that of No. 3 sample. Under the same conditions, the temperature r...

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Abstract

The invention discloses a method for determining manufacturing technological conditions of standard varicosity membranes by testing the oil contents of the varicosity membranes. The method comprises the steps that 1, varicosity membranes of different batches are selected as samples to be extracted and dried for testing the oil contents of the varicosity membranes; 2, contrastive analysis is performed on the tested oil content data by combining different technological conditions such as deoiling oven temperature and the varicosity membrane thickness adopted by the varicosity membranes of different batches; 3, the varicosity membrane of the certain batch with the low oil content and the small difference between the technological conditions and original technological conditions is selected, infrared spectrum detection is performed on a carbon tetrachloride extract solution of the varicosity product manufactured through the membrane of the batch, and if no hydrocarbon substance is detected, the manufacturing technological conditions of the membrane of the batch are determined as the manufacturing technological conditions of the standard varicosity membrane. The method can well determine the setting temperature at which the amount of substance containing hydrocarbon of the varicosity product which cannot be detected by an infrared spectrum is manufactured by a deoiling oven so as to ensure that the final product is qualified in quality.

Description

technical field [0001] The invention belongs to the technical field of medical product material production, and relates to a method for determining the production process conditions of a standard expanded membrane by testing the oil content of the expanded membrane. Background technique [0002] The manufacturing process of expanded polytetrafluoroethylene diaphragm (expanded diaphragm for short) is generally: mixing polytetrafluoroethylene with D80 solvent oil, extrusion molding, deoiling oven drying, calendering stretching, heat treatment; and, in calendering During the stretching process, a film of the required thickness is obtained by setting a certain distance between the calender rollers. The expanded polytetrafluoroethylene diaphragm prepared above is then processed into expanded polytetrafluoroethylene implant products (referred to as expanded products) after bonding and curing processes. [0003] According to the technical requirements of expanded polytetrafluoroet...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G01N5/04
CPCG01N5/04
Inventor 陈丽朱庆李锦蓓马陆军
Owner SHANGHAI KANGNING MEDICAL DEVICE
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