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A deep iron extraction and impurity reduction process for refractory siderite ore resources

A kind of iron ore, refractory technology, applied in solid separation, chemical instruments and methods, magnetic separation and other directions, can solve the problems of adverse effects of smelting process, low recovery rate, high processing cost, and achieve good effect of iron extraction and impurity reduction. Effect

Inactive Publication Date: 2018-09-14
INST OF MULTIPURPOSE UTILIZATION OF MINERAL RESOURCES CHINESE ACAD OF GEOLOGICAL SCI
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0008] The deficiencies of the existing known technologies in the treatment of siderite mainly lie in two aspects: on the one hand, the harmful element sulfur in the iron ore concentrate can be effectively reduced, but the content of silicon and aluminum is difficult to achieve effective reduction. The process will have adverse effects; on the other hand, the roasting process is mainly used to process siderite, but the iron grade of the iron concentrate is still low, and the recovery rate is relatively low, and the treatment cost is still high

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  • A deep iron extraction and impurity reduction process for refractory siderite ore resources
  • A deep iron extraction and impurity reduction process for refractory siderite ore resources
  • A deep iron extraction and impurity reduction process for refractory siderite ore resources

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Effect test

Embodiment 1

[0025] The ore sample comes from an iron ore containing 36.53% iron, 0.86% sulfur, 0.95% phosphorus, 18.23% silicon dioxide, and 9.23% aluminum oxide in a certain area in Chongqing. The iron in the sample is mainly siderite, and it also contains some Iron minerals such as red limonite, pyrite, iron silicate, etc.

[0026] The iron ore is crushed to less than 3mm; the ore crushed to less than 3mm is placed in a roaster, and the temperature is controlled at 400°C for drying and dehydration, and the drying time is controlled at 30 minutes; the dried and dehydrated material is dried Grind to below -0.074mm, add 0.5% cuprous chloride, 3% lime, 20% magnesium chloride, 1% calcium chloride, 20% coke and mix with the material, then use a pelletizer to prepare pellets pellets with a diameter of 8 mm; dry the pellets with a water content of less than 8% in a roasting furnace at a drying temperature of 200°C; dry the pellets with a water content of less than 8% Put the raw material into ...

Embodiment 2

[0034] The ore sample comes from an iron ore containing 34.23% iron, 0.66% sulfur, 0.72% phosphorus, 20.68% silicon dioxide, and 11.22% aluminum oxide in a certain area in Yunnan. The iron in the sample is mainly siderite, and also contains some Hematite, pyrite, iron silicate and other iron minerals.

[0035] The iron ore is crushed to less than 3mm; the ore crushed to less than 3mm is placed in a roaster, and the temperature is controlled at 600 °C for drying and dehydration, and the drying time is controlled at 60min; the dried and dehydrated materials are dry-ground To below -0.074mm, add 3% cuprous chloride, 15% lime, 50% magnesium chloride, 3% calcium chloride, 40% coke and mix with the material, and then use a pelletizer to prepare pellets The pellets with a diameter of 8mm; the pellets with a diameter of 8mm are dried in a roasting furnace, and the drying temperature is 300 ℃, and the pellets are dried to a moisture content of less than 8%; the pellets with a moisture co...

Embodiment 3

[0043] The ore sample comes from iron ore containing 41.25% iron, 0.87% sulfur, 0.98% phosphorus, 21.55% silicon dioxide, and 14.25% aluminum oxide in a certain area in Shaanxi. The iron in the sample is mainly siderite, and also contains some Hematite, pyrite, iron silicate and other iron minerals.

[0044] The iron ore is crushed to less than 3mm; the ore crushed to less than 3mm is placed in a roaster, and the temperature is controlled at 500°C for drying and dehydration, and the drying time is controlled at 30min; the material after drying and dehydration is dry-ground To below -0.074mm, add 2% cuprous chloride, 10% lime, 40% magnesium chloride, 2% calcium chloride, 35% coke and mix with the material, and then use a pelletizer to prepare pellets The pellets with a diameter of 8mm; the pellets with a diameter of 8mm are dried in a roasting furnace, and the drying temperature is 250 ° C, and the pellets are dried to a moisture content of less than 8%; the pellets with a mois...

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Abstract

The invention discloses a depth iron extraction and impurity reduction technology of refractory rhombohedral iron ore stone resources. The technology is characterized in that depth iron extraction and impurity (P, S, Si and Al) reduction is realized through addition of a composite assistant, direct roasting, water quenching, fine grinding, weak magnetic separation and magnetic product dehydration drying. The method has a high iron extraction and impurity reduction effect on rhombohedral iron ores with high content of P, S, Si and Al, and the flow ore dressing technologic indexes comprising the iron grade being greater than 75%, the P content being lower than 0.1%, the S content being lower than 0.1%, the silica content being lower than 5%, the alumina content being lower than 1.5% and the iron recovery rate being greater than 75%, obtained in the invention, are better than the technologic indexes of like types of iron ores processed through present widely-known technologies.

Description

technical field [0001] The invention belongs to the field of improving iron and reducing impurities of refractory siderite, and is especially suitable for a kind of refractory siderite with the characteristics of fine embedded particle size, complex ore composition, high phosphorus, high sulfur, high silicon, high aluminum, etc. Iron resource deep iron extraction and impurity reduction process. Background technique [0002] Ferrous metal ore beneficiation test research has played a very important role in accelerating the development of my country's iron and steel industry. The existing exploration results show that my country is extremely rich in ferrous metal ore resources. However, iron ore deposits are of various types and complex in nature, and are often symbiotic with multiple components. Since most iron ores contain useful components for comprehensive utilization or harmful impurities that should be removed, most of the ores need beneficiation. Our development and u...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B03C1/30
CPCB03C1/30
Inventor 张裕书肖军辉陈超张少翔
Owner INST OF MULTIPURPOSE UTILIZATION OF MINERAL RESOURCES CHINESE ACAD OF GEOLOGICAL SCI