Absorption core with efficient flow guide property and breathability and method for manufacturing absorption core

A technology for absorbing cores and manufacturing methods, which is applied in the field of sanitary products, can solve problems such as increasing the amount of hot melt adhesive used, uneven distribution, and easy movement of SAP, so as to improve the overall utilization rate, increase softness and comfort, and eliminate SAP The effect of leakage

Active Publication Date: 2016-09-07
湖南倍健卫生用品有限公司
View PDF4 Cites 20 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0008] 1. If figure 1 As shown, when this type of core needs to add a large amount of SAP, it is necessary to increase the amount of hot melt adhesive used, otherwise a large amount of SAP is easy to move, resulting in uneven distribution, and too much hot melt adhesive will cause a significant decrease in absorption speed and air permeability , and feel stiff
[0009] 2. If figure 1 , figure 2 As shown, the two types of cores become flat after absorbing liquid. Even if the pattern is pressed on the core, it will be stretched after absorbing liquid, so that the surface layer of the product has a large contact area with the skin, and the air on the skin surface cannot be fully circulated. And form convection, the harmful gas volatilized from the liquid is easy to cause damage to the skin and induce various skin diseases
[0010] 3. If figure 1 As shown, this type of core body has weak liquid absorption and diffusion effect, slow secondary absorption speed, and low core body utilization rate.
Even if the grid or stripes are pressed on the absorber, the embossing will be lifted after the liquid is absorbed, making it impossible to fix the position of the SAP particles
In the case of a slight external force, the SAP in the liquid-absorbing part is easy to shift, resulting in local accumulation and faults in other parts, which not only affects the secondary liquid-absorbing effect, but also affects the comfort of wearing
[0012] 5. If figure 2 As shown, this type of core generally uses a large amount of fluff pulp. After absorbing liquid, most of the liquid is captured by the fluff pulp instantaneously, and it is difficult to spread to both ends, and it is easy to cause the core to swell locally and bulge into a bag shape.
In addition to easily causing faults, the water lock is not strong, it is easy to cause liquid reverse osmosis, and it is easy to volatilize to damage the skin or affect the skin touch

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Absorption core with efficient flow guide property and breathability and method for manufacturing absorption core
  • Absorption core with efficient flow guide property and breathability and method for manufacturing absorption core
  • Absorption core with efficient flow guide property and breathability and method for manufacturing absorption core

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0065] Such as Figure 3-5 As shown, an absorbent core with high-efficiency fluid conductivity and air permeability includes a surface layer 4, a bottom layer 5 and an absorbent layer between the surface layer 4 and the bottom layer 5. The absorption layer includes a non-woven fabric layer 6 bonded to the lower surface of the surface layer 4 , and superabsorbent resin is evenly spread in the non-woven fabric layer 6 .

[0066] The surface layer 4 is laminated with the non-woven fabric layer 6 to form a composite layer, and the composite layer is provided with an S-shaped diversion groove 7, and the diversion groove 7 divides the core body into a plurality of absorption regions.

[0067] The composite layer with diversion grooves 7 is connected to the upper surface of the bottom layer 5 .

[0068] Between the lower surface of the non-woven fabric layer 6 and the upper surface of the bottom layer 5, superabsorbent resin is uniformly spread.

[0069] The bonding method of the s...

Embodiment 2

[0086] Such as Figure 6~7 As shown, Example 1 is repeated, except that: the non-woven fabric layer 6 includes a first non-woven fabric layer 61 and a second non-woven fabric layer 62 located below the first non-woven fabric layer 61 . The first superabsorbent resin 9 is evenly spread in the first non-woven fabric layer 61 . The second superabsorbent resin 10 is evenly spread in the second non-woven fabric layer 62 . Between the lower surface of the second non-woven fabric layer 62 and the bottom layer 5 , the third superabsorbent resin 11 is evenly spread.

[0087] Correspondingly, in step (a), the step of laminating the non-woven fabric layer 6 and the surface layer 4 to form a composite layer can be specifically decomposed into:

[0088] (a1) Evenly spread the first superabsorbent resin 9 in the gaps of the first non-woven fabric layer 61, and attach the first non-woven fabric layer 61 to the surface layer 4;

[0089] (a2) Evenly spreading the second superabsorbent resin...

Embodiment 3

[0094] Such as Figure 8 As shown, embodiment 1 or 2 is repeated, the difference is that the guide groove 7 is straight.

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

No PUM Login to view more

Abstract

The invention discloses an absorption core with an efficient flow guide property and breathability. The absorption core comprises a surface layer, a bottom layer and an absorption layer. The absorption layer comprises a non-woven fabric layer, the non-woven fabric layer clings to the lower surface of the surface layer, and super absorbent polymers are uniformly scattered in the non-woven fabric layer; the surface layer and the non-woven fabric layer cling to each other to form a compound layer, flow guide grooves are formed in the compound layer, and a core is divided into a plurality of absorption regions by the flow guide grooves; the compound layer is connected with the upper surface of the bottom layer; super absorbent polymers are uniformly scattered between the lower surface of the non-woven fabric layer and the upper surface of the bottom layer. The invention further provides a method for processing the absorption core. The absorption core and the method have the advantages that the plasticizing degree of non-woven fabrics can be lowered to the greatest extent, the softness and the comfort can be enhanced, and the touch can be improved; the SAP (super absorbent polymers) with different properties are arranged among the layers of the absorption core in a matched manner, obvious protrusions are formed after liquid is absorbed by the core, and the absorption core feels soft and comfortable and is good in breathability, high in absorbed liquid diffusion speed and small in skin contact area.

Description

technical field [0001] The invention belongs to the field of sanitary products, and in particular relates to an absorbent core with high-efficiency flow conductivity and air permeability and a manufacturing method thereof. Background technique [0002] The currently known absorbent cores for treating human excreta can be roughly divided into two types. [0003] One is a composite core, such as figure 1 As shown, it generally consists of the outermost two layers of dust-free paper 1, the middle layer of non-woven fabric 2, and two layers of SAP3 (super absorbent resin). [0004] The other is cotton core body, such as figure 2 As shown, it consists of dust-free paper 1 or hydrophilic cloth wrapped fluff pulp 13 and SAP3. [0005] In addition to the above-mentioned common structures, some manufacturers also make minor adjustments to the structure of the absorber, such as figure 1 A layer of wood pulp is added to the structure of the figure 2 The cotton core is embossed w...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
Patent Type & Authority Applications(China)
IPC IPC(8): A61F13/537
CPCA61F13/15577A61F13/53708A61F13/5376A61F2013/15284A61F2013/15544A61F2013/15463A61F2013/15878A61F2013/15869A61F2013/530715A61F2013/530481A61F2013/5315A61F13/5323A61F13/533A61F13/15658A61F13/15707A61F13/537A61F13/15203A61F13/15739A61F13/53713A61F13/539A61F2013/15552A61F2013/530489A61F2013/53908A61F2013/53991B32B5/022B32B5/16B32B7/12B32B27/12B32B27/14B32B37/06B32B37/10B32B2307/726B32B2555/02
Inventor 唐亮甘益
Owner 湖南倍健卫生用品有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products