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Winding method for oval multi-layer coil of transformer

A multi-layer coil and winding method technology, applied in the manufacture of inductors/transformers/magnets, electrical components, circuits, etc. Improve mechanical strength and good continuity

Active Publication Date: 2016-09-21
ZHONGBIAN GRP SHANGHAI TRANSFORMER CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Although the elliptical coil can effectively reduce the use of raw materials, when the elliptical coil is wound, the mechanical strength of the coil is lower than that of the circular coil due to the uneven force on the insulating cardboard inside the coil.

Method used

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  • Winding method for oval multi-layer coil of transformer
  • Winding method for oval multi-layer coil of transformer
  • Winding method for oval multi-layer coil of transformer

Examples

Experimental program
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Embodiment Construction

[0053] The present invention will be further described below in conjunction with accompanying drawing.

[0054] The transformer oval multilayer coil includes a low-voltage coil and a high-voltage coil coaxially located outside the low-voltage coil; both the low-voltage coil and the high-voltage coil are provided with oil channels, and the oil channels are made of corrugated cardboard, and the overlapping length of the corrugated cardboard joints is 15~ 30mm, the corrugated part of the overlapping part should be occluded. Interlayer insulation is provided between the layers of the low-voltage coil and between the layers of the high-voltage coil. The interlayer insulation is composed of multiple layers of insulating paper. The ends of each layer of insulating paper are staggered and the stagger distance is 5-15mm. Each sheet of insulating paper overlaps not less than 15mm (see figure 1 ); Both ends of the low-voltage coil and the high-voltage coil are provided with end insulati...

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Abstract

The invention discloses a winding method for an oval multi-layer coil of a transformer. The winding method comprises a winding process of a low-voltage coil and a winding process of a high-voltage coil. The winding process of the low-voltage coil comprises the following steps of bending the start of a wire to form a 90-degree angle, sparsely winding an end insulation made of paperboard strips on the first turn of the wire, placing the start into a notch of a baffle of a winding mold, and temporally fixing the start on the winding mold by a contraction band; winding the first turn of the wire of the innermost layer of the coil, circumferentially and uniformly placing four to six cotton tapes for tensioning under the wire while winding, binding the first turn of the wire and the end insulation together by the cotton tapes for tensioning by using a splayed binding method, turning the cotton tapes for tensioning to the upper side while winding the second turn of the wire, and while winding the third turn of the wire, turning the cotton tapes for tensioning to the lower side and tensioning the cotton tapes after pressing the cotton tapes under the other wires. According to the winding method of the invention, the mechanical strength of the coil can be improved under the premise of ensuring electric field intensity of each part of the winding.

Description

technical field [0001] The invention relates to a winding method of an elliptical multilayer coil of a transformer. Background technique [0002] With the increasingly fierce competition in the transformer industry, in order to reduce costs, the circular core and coil structure of the stacked core oil-immersed distribution transformer has been optimized into an elliptical structure, and the use of elliptical layered coils has become a transformer manufacturer. a common phenomenon. Although the elliptical coil can effectively reduce the use of raw materials, when the elliptical coil is wound, the mechanical strength of the coil is lower than that of the circular coil due to the uneven force on the insulating cardboard inside the coil. Contents of the invention [0003] The object of the present invention is to overcome the defects of the prior art and provide a winding method for transformer elliptical multilayer coils, which can improve the mechanical strength of the coil...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H01F41/066H01F41/071
Inventor 黄伟
Owner ZHONGBIAN GRP SHANGHAI TRANSFORMER CO LTD
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