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Ultra-thin breast pad and preparation method thereof

An ultra-thin, breast pad technology, applied in brassiere, melt spinning, filament/thread forming, etc., can solve the problems of high water content, high material cost, and easy breeding of bacteria in the surface layer of breast pads, and achieve instant suction speed Fast, short processing flow, the effect of protecting safety and health

Active Publication Date: 2016-09-28
CHANGSHU GOLD SPRING CHEM FIBERS & KNITTINGS
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The patent uses EVOLON as the top layer of breast pads. Since EVOLON is a two-component spunbond spunlace nonwoven fabric, the weight per square meter is relatively high (generally the lowest is 40 grams), which will cause the top layer of breast pads to contain more water, which is not easy Comfortable and easy to breed bacteria. On the other hand, the cost of EVOLON spunbond spunlace nonwovens is also high, which increases the price of the final product
[0006] To sum up, although the material and structure of the surface non-woven fabric have been changed in the existing information about the non-shedding breast pads, there are disadvantages such as poor comfort, unsafe use, high moisture content and high material cost. Therefore, it is necessary to develop a breast pad that is not easy to shed and is safe and convenient to use

Method used

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  • Ultra-thin breast pad and preparation method thereof

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0034] (1) Select PP slices with a melt index of 25-35g / 10min as the core layer material, and transport them to the first screw extruder through negative pressure, and select LDPE slices with a melt index of 10-17g / 10min as the skin layer material. Pressure delivery to the second screw extruder;

[0035] (2) The PP chips are melted by the first screw extruder to obtain a PP melt, and the PP melt is fed into the spinning compound assembly, and the temperature settings of the first screw extruder are respectively : Zone 1 180-190℃, Zone 2 195-205℃, Zone 3 210-220℃, Zone 4 225-235℃;

[0036] (3) melting the LDPE slices through the second screw extruder to obtain an LDPE melt, and feeding the LDPE melt into the spinning compound assembly through an equal-length melt distribution pipe, the first The temperature settings of the two-screw extruder are: 200-210°C for the first zone, 215-225°C for the second zone, 230-240°C for the third zone, and 245-255°C for the fourth zone;

[00...

Embodiment 2

[0041] (1) Select PP slices with a melt index of 25-35g / 10min as the core layer material, and transport them to the first screw extruder through negative pressure, and select LDPE slices with a melt index of 10-17g / 10min as the skin layer material. Pressure delivery to the second screw extruder;

[0042] (2) The PP chips are melted by the first screw extruder to obtain a PP melt, and the PP melt is fed into the spinning compound assembly, and the temperature settings of the first screw extruder are respectively : Zone 1 180-190℃, Zone 2 195-205℃, Zone 3 210-220℃, Zone 4 225-235℃;

[0043] (3) melting the LDPE slices through the second screw extruder to obtain an LDPE melt, and feeding the LDPE melt into the spinning compound assembly through an equal-length melt distribution pipe, the first The temperature settings of the two-screw extruder are: 200-210°C for the first zone, 215-225°C for the second zone, 230-240°C for the third zone, and 245-255°C for the fourth zone;

[00...

Embodiment 3

[0054] 1. Preparation of surface hydrophilic non-woven fabric

[0055] (1) Select PP slices with a melting index of 35g / 10min as the core layer material, and transport them to the first screw extruder through negative pressure, and select LDPE slices with a melting index of 17g / 10min as the cortical material, and transport them to the first screw extruder through negative pressure Two-screw extruder;

[0056] (2) The PP chips are melted by the first screw extruder to obtain a PP melt, and the PP melt is fed into the spinning compound assembly, and the temperature settings of the first screw extruder are respectively : Zone 1 180°C, Zone 2 195°C, Zone 3 210°C, Zone 4 225°C;

[0057] (3) melting the LDPE slices through the second screw extruder to obtain an LDPE melt, and feeding the LDPE melt into the spinning compound assembly through an equal-length melt distribution pipe, the first The temperature settings of the two-screw extruder are: 200°C in the first zone, 215°C in th...

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Abstract

The invention discloses an ultra-thin breast pad and a preparation method thereof and relates to the field of female lactation products. The ultra-thin breast pad is composed of a surface layer hydrophilic non-woven fabric, an intermediate absorbing layer and an impermeable bottom film. The surface layer hydrophilic non-woven fabric is a soft type double-component filament non-woven fabric composed of core layer PP / skin layer PE; and the intermediate absorbing layer is a hot melting non-woven fabric formed by blending core layer PP / skin layer PE and superabsorbent fibers. According to the method for preparing the ultra-thin breast pad, the surface layer hydrophilic non-woven fabric for preparing the ultra-thin breast pad is selected through a PE / PP double-component filament non-woven fabric soft bulkiness processing method, the superabsorbent fibers and the PE / PP double-component fibers are blended, the intermediate absorbing layer is prepared through a plain net hot air reinforcing method, so that the prepared ultra-thin breast pad has the advantages of being not subjected to fiber slip, being ultra-thin and breathable, having moisture breathability and being safe and healthy, and the problems that a breast pad not subjected to fiber slip is poor in comfort, unsafe, high in moisture content and high in material cost are solved.

Description

technical field [0001] The invention relates to the field of breastfeeding products for women, in particular to an ultra-thin breast pad and a preparation method thereof. Background technique [0002] Breast pads are indispensable daily necessities for breastfeeding mothers to absorb excess milk leakage. They can absorb excess breast milk and fix the overflowing milk inside the absorbent layer of the breast pads, thereby avoiding wetting clothes. In addition, breast pads can also protect breastfeeding The safety and health of breastfeeding mothers. Breast pads are divided into washable type and disposable disposable type according to the usage method. Washable breast pads can be used for many times, which is economical and affordable, but it is troublesome to clean, and it also has potential safety hazards caused by inability to be sterilized; disposable breast pads Pads are becoming more and more popular thanks to the glue on the back that keeps them in place, making them ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D04H3/14A41C3/04D04H3/02D01D5/08D01D5/34B05C1/08B05C11/10B32B5/02
CPCA41C3/04B05C1/08B05C11/10B32B5/02D01D5/08D01D5/34D04H3/02D04H3/14
Inventor 钱程
Owner CHANGSHU GOLD SPRING CHEM FIBERS & KNITTINGS
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