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Manufacturing method for automobile instrument panel

A car dashboard and dashboard technology, applied to dashboards, vehicle parts, printing devices, etc., can solve the problems of poor product stability, many production links, and low production efficiency, and achieve high production efficiency, fewer processing links, and low cost. low effect

Inactive Publication Date: 2016-11-16
绍兴百嘉汽车电子仪表有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Traditional processing methods, many production links, low production efficiency, not environmentally friendly, and poor product stability

Method used

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Examples

Experimental program
Comparison scheme
Effect test

preparation example Construction

[0021] The invention discloses a method for preparing an automobile instrument panel. An ink layer is printed on an instrument panel substrate by screen printing, and the ink includes matte ink and high-gloss ink.

[0022] The preparation method comprises the following steps: net making, instrument panel substrate pre-shrinking, printing, and shape punching.

[0023] When making the net, first use 250-350 mesh polyester screen to coat the photosensitive film on the screen with a thickness of 18-25um, then dry it in a 35-40°C oven, then place the film film on the screen, and pass through the wavelength 320 -450nm ultraviolet exposure for 200-420 seconds, exposure and development into graphics, control temperature 21-25 ℃, humidity 40-70% during exposure;

[0024] In order to stabilize the size of the instrument panel, before printing the ink, the substrate of the instrument panel needs to be baked at high temperature to achieve the purpose of pre-shrinking. Set the temperature ...

Embodiment 1

[0030] A kind of preparation method of automobile dashboard comprises the following steps

[0031] 1), net making:

[0032] a. Use 250-mesh polyester screen to coat a photosensitive film on the screen, with a thickness of 18um;

[0033] b. Dry in an oven at 35-40°C;

[0034] c. Place a film diaphragm on the screen, expose it to ultraviolet light with a wavelength of 320-450nm for 200 seconds, and then develop a pattern after exposure. During exposure, control the temperature at 21-25°C and humidity at 40-70%;

[0035] 2) Pre-shrinking of the panel substrate: bake at 100-110°C for 30 minutes;

[0036] 3), printing:

[0037] a. Print high-gloss ink on the surface of the instrument panel substrate through printing equipment, and the machine pressure is 4-6Mpa;

[0038] b. Bake and dry in a tunnel oven at a speed of 10 m / min;

[0039] c. Print matte ink on the high-gloss ink layer, the machine pressure is 4-6Mpa;

[0040] d. Bake and dry in a tunnel oven at a speed of 10 m / m...

Embodiment 2

[0044] A kind of preparation method of automobile dashboard comprises the following steps

[0045] 1), net making:

[0046] a. Use a 300-mesh polyester screen to coat a photosensitive film on the screen, with a thickness of 22um;

[0047] b. Dry in an oven at 35-40°C;

[0048] c. Place a film diaphragm on the screen, expose it to ultraviolet light with a wavelength of 320-450nm for 310 seconds, and then develop it into a pattern. When exposing, control the temperature at 21-25°C and the humidity at 40-70%;

[0049] 2) Pre-shrinking of the panel substrate: bake at 100-110°C for 30 minutes;

[0050] 3), printing:

[0051] a. Print matte ink on the surface of the instrument panel substrate by printing equipment, and the machine pressure is 4-6Mpa;

[0052] b. Bake and dry in a tunnel oven at a speed of 10 m / min;

[0053] c. Print high-gloss ink on the matte ink layer, and the machine pressure is 4-6Mpa;

[0054] d. Bake and dry in a tunnel oven at a speed of 10 m / min;

[0...

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PUM

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Abstract

The invention relates to a manufacturing method of an automobile instrument panel. The manufacturing method comprises the following steps of manufacturing a net, wherein a 250-350 mesh polyester screen mesh is adopted; coating a 18-25 <mu>m photosensitive film piece; performing complete drying at 35-40 DEG C by an oven; performing exposing for 200-420 seconds by an ultraviolet exposing machine for developing a pattern, wherein the temperature is controlled to be 21-25 DEG C, and the humidity is controlled to be 40-70%; baking substrate materials for 30 minutes at a high temperature of 100-110 DEG C; printing ink through printing equipment; baking and drying a printed material by a tunnel drying oven; after drying, testing the adhesive force of the ink and a printing stock; and finally, performing die cutting on the printed material by a mold. According to the method disclosed by the invention, a high-gloss ink layer and a sub-gloss ink layer are arranged on the substrates of the instrument panel through screen mesh printing, and the light reflection intensity of the high-gloss ink is different from that of the sub-gloss ink, so that vision difference is formed, and further a metal wiredrawing effect is achieved. Compared with a conventional mold and a conventional polishing and wiredrawing technology, the manufacturing method disclosed by the invention has the advantages that the automobile instrument panel has a few processing links, the production efficiency is high, the manufacturing method is environmentally-friendly, the cost is low, and the stability of products is good.

Description

technical field [0001] The invention relates to a method for preparing an automobile instrument panel, which belongs to the field of automobile decoration. Background technique [0002] At present, the metal wire drawing effect is widely used in household products and electronic appliances. The application of the brushed effect can make the decorative pattern more aesthetic and creative. The traditional circular wire drawing process mainly includes: (1) mold processing, through which the metal surface is squeezed to change the shape of the metal surface; (2) polishing process, using a polishing machine to install different particle frosting layers on the metal surface for grinding. Traditional processing methods, many production links, low production efficiency, not environmentally friendly, and poor product stability. Contents of the invention [0003] The purpose of the present invention is to provide a method for preparing an automobile instrument panel, by setting an...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B60K37/00B41M1/12C09D11/102C09D11/03C09D11/0235
CPCB60K37/00B41M1/12B41P2200/40C09D11/0235C09D11/03C09D11/102
Inventor 宋健张立魏方
Owner 绍兴百嘉汽车电子仪表有限公司