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Main power controller assembly

A technology of controller and main power supply, which is applied in the direction of circuits, electrical components, electrical equipment casings/cabinets/drawers, etc., which can solve the problems of time-consuming maintenance and replacement, waste of stalls, and large space occupation, and achieve low production and maintenance costs. Ease of selection and use, and reduced footprint

Inactive Publication Date: 2016-12-14
XINXIANG GUANGMING ELECTRIC APPLIANCE CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Existing main power controllers are usually large in size, with many devices installed inside and complex wiring, which is not easy to install and repair, and is prone to safety hazards
[0003] Usually, a control circuit board needs to be installed in the main power controller, and the control circuit board is connected to the external wiring harness. The existing connection method is through a wiring plug. The control circuit board realizes soft connection. This connection method also needs to solder the wires to a small circuit board to realize the connection between the circuit board and the plug. It not only takes up a large space, but also takes a lot of labor when installing and wiring. , time-consuming, and cause complex wiring in the control box, and it is extremely difficult to troubleshoot
[0004] The existing main power controller assembly is usually equipped with insurance components, which are generally integrated on the circuit board, and the total number of fuses is fixed. When customers need to install more fuses, the integral main gear The number of positions is often not enough, and other fuse holders need to be installed externally; when the customer needs less gears for insurance, the total number of overall gears is too much, and some gears are wasted, but the cost cannot be reduced. , occupying a larger space
And as long as there is a burnout of one insurance post, the circuit board needs to be replaced as a whole, resulting in time-consuming maintenance and replacement, high cost and short service life.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0039] Embodiment 1: A main power controller assembly, including a box body 1 and a box cover 2. A control circuit board 3 is installed on the inner bottom of the box body 2. The control circuit board 3 can be installed on both sides of the bottom of the box body close to The position of its side wall. The control circuit board 3 is connected to the external wiring harness through the elbow plug-in 4; the elbow plug-in 4 includes a plug-in box and a set of pins 5 arranged in the plug-in box. The outlet end of the plug-in box and the inlet end form a 90-degree spatial angle , The pins 5 are distributed in a circular honeycomb array at the outlet end, and are distributed in a matrix at the inlet end. The pins 5 pass through the inside of the plug-in box and have at least one bend inside to meet the distribution mode; The plug-in box is provided with an insulating partition for isolating each pin and a slot for installing and positioning each pin; a plug-in installation hole 6 is ...

Embodiment 2

[0043] Embodiment 2: A main power controller assembly. On the basis of Embodiment 1, a high-power fuse assembly is also installed in the box 1. The high-power fuse assembly includes at least one independent fuse holder 10 and Corresponding to the fuse 11 installed on the fuse holder 10; the fuse holder includes a main body, and a pair of fixing bolts 13 symmetrically arranged on the main body, and the fixing bolts on each fuse holder 10 are at least one pair. A heat dissipation round table 14 is provided at the lower part of each fixing bolt 11, and the heat dissipation round table 14 is preferably a copper platform; at least one mounting limiter 12 is provided on the bottom surface of the main body, and a mounting limiter 12 is provided on the bottom plate of the box body 1. Piece 12 matching limit slot. The high-power fuse assembly also includes a spacer block 15 for elevating the fuse holder. A limit groove matching the installation limit member 12 at the bottom of the main ...

Embodiment 3

[0044] Embodiment 3: A main power controller assembly. On the basis of embodiment 2, the high-power fuse assembly further includes an overheating fuse alarm device, and the overheating fuse alarm device includes a heat conduction device for pressing and fixing on a fixing bolt Sheet 16, and correspondingly connected to the thermal conductive sheet 16, and arranged on the side wall of the fuse holder overheating alarm circuit board 17, on the overheating alarm circuit board 17 is provided with an overheating alarm circuit and alarm indicator 18, see Figure 13 .

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PUM

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Abstract

The invention discloses a main power controller assembly, comprising a box body and a box cover, wherein a control circuit board is installed on the internal bottom plate of the box body and connected with an external wiring harness via an elbow insert; an insert mounting hole is formed in the side wall of the box body, the outlet end of an insert box penetrates through the insert mounting hole and is arranged horizontally towards the exterior of the box body, the inlet end of the insert box faces the lower part of the interior of the box body and is correspondingly connected with the control circuit board, and a building block type high-power fuse assembly, a power switch and the like can also be installed in the box body. The main power controller assembly is reasonable in structural design, compact and small in size, and can greatly reduce the occupied space over the existing main power control equipment; the components are installed regularly to facilitate installation and overhauling and effectively avoid potential safety hazard caused by disordered device installation and line arrangement.

Description

Technical field [0001] The invention relates to the technical field of electrical control, in particular to a main power supply controller assembly. Background technique [0002] The main power controller assembly is usually used in automatic machinery equipment such as vehicles and ships to realize functions such as connecting external buses, controlling external power supplies, and installing line protection and fuse components. Existing main power controllers are usually large in size, have many internally installed components, complex wiring, inconvenient installation and maintenance, and are prone to safety hazards. [0003] Generally, a control circuit board needs to be installed in the main power controller, and the control circuit board is connected to the external wiring harness. The existing connection method is through a wiring plug. One end of the plug is made into a pin structure adapted to the wiring harness, and the other end is connected to the wiring harness throug...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H05K5/02H01R12/53H01R12/55
CPCH01R12/53H01R12/55H05K5/0247
Inventor 胡广举胡璟筠
Owner XINXIANG GUANGMING ELECTRIC APPLIANCE CO LTD
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