Rectangular amorphous-nanocrystalline magnetic core and preparation method thereof

An amorphous nanocrystalline, rectangular technology, applied in the manufacture of inductors/transformers/magnets, magnetic materials, magnetic objects, etc., can solve the problems of large temperature rise of transformers, increased loss of iron-based amorphous nanocrystalline cores, and inability to use , to reduce production costs, improve the qualified rate of finished products, and avoid additional losses.

Inactive Publication Date: 2017-01-04
上海煦韵电子科技有限公司
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  • Abstract
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  • Claims
  • Application Information

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Problems solved by technology

[0002] In recent years, iron-based amorphous nanocrystalline ribbons have gradually replaced traditional ferrite as the magnetic core of power transformers due to their high saturation magnetic induction, high magnetic permeability, high Curie temperature, and low loss. However, when When the power of the power transformer reaches an ultra-high power range of several hundred kilowatts or more, due to the requirements of current and installation methods, the magnetic core of the power transformer must be made into a rectangular shape, but the magnetic core of this rectangular structure must be molded and heat-treated. And impregnation solidification process, this processing method will lead to a sudden increase in the loss of the iron-based amorphous nanocrystalline core, resulting in a large temperature rise of the transformer made, and even can not be used

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  • Rectangular amorphous-nanocrystalline magnetic core and preparation method thereof
  • Rectangular amorphous-nanocrystalline magnetic core and preparation method thereof
  • Rectangular amorphous-nanocrystalline magnetic core and preparation method thereof

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Embodiment 1

[0023] Such as figure 1 Shown: a rectangular amorphous nanocrystalline magnetic core with an inner width of 80 mm, an outer width of 200 mm, an inner length of 270 mm, an outer length of 390 mm, and an R angle of 15°.

[0024] Prepared by following steps:

[0025] S1: Cobalt element is added to the iron-based amorphous nanocrystalline raw material according to a predetermined ratio to prepare an amorphous nanocrystalline ribbon containing 8% cobalt-based, with a width of 40mm and a thickness of 24-26um;

[0026] S2: Winding the amorphous nanocrystalline ribbon containing 8% cobalt base obtained in S1 into an annular iron core with a winding machine;

[0027] S3: putting the annular iron core obtained in S2 into a rectangular mold, and pressing it into a rectangular iron core;

[0028] S4: Put the rectangular mold described in S3 together with the rectangular iron core inside for heat treatment in a vacuum annealing furnace. Heat the furnace to 550°C for 60 minutes; then res...

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Abstract

The invention discloses a rectangular amorphous-nanocrystalline magnetic core and a preparation method thereof. The specific preparation process includes the following steps that cobalt is added into an iron-based amorphous-nanocrystalline raw material; a cobalt-based amorphous-nanocrystalline strip is wound into an annular iron core through a winding machine; the annular iron core is put in a rectangular mold; the rectangular mold is put in a vacuum annealing furnace for thermal treatment; the rectangular mold is detached, and a rectangular crystallized magnetic core is obtained; the end face of the rectangular crystallized iron core is spray-coated with stress-free epoxy resin dry glue, the rectangular crystallized iron core is naturally air-dried, and the finished rectangular amorphous-nanocrystalline magnetic core is obtained; the finished rectangular amorphous-nanocrystalline magnetic core obtained in S6 is detected by an MATS-2010S soft magnetic material dynamic tester, and packing and binding are carried out after it is detected that the standard is met. The magnetic permeability of an iron-based amorphous-nanocrystalline magnetic core is improved, iron losses of the iron-based amorphous-nanocrystalline magnetic core are reduced, additional losses caused by the traditional impregnation curing process are avoided, the finished product percent of pass of the amorphous-nanocrystalline magnetic core is increased, and the production cost of a high-power transformer is reduced.

Description

technical field [0001] The invention relates to the technical field of power supply main transformers, in particular to a rectangular amorphous and nanocrystalline magnetic core and a preparation method thereof. Background technique [0002] In recent years, iron-based amorphous nanocrystalline ribbons have gradually replaced traditional ferrite as the magnetic core of power transformers due to their high saturation magnetic induction, high magnetic permeability, high Curie temperature, and low loss. However, when When the power of the power transformer reaches an ultra-high power range of several hundred kilowatts or more, due to the requirements of current and installation methods, the magnetic core of the power transformer must be made into a rectangular shape, but the magnetic core of this rectangular structure must be molded and heat-treated. And the process of impregnation and solidification, this processing method will lead to a sudden increase in the loss of the iron...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H01F41/02H01F1/153
Inventor 王德宏
Owner 上海煦韵电子科技有限公司
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