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Reduction furnace for producing polysilicon and method for improving surface cauliflower of polysilicon

A reduction furnace and polysilicon technology, applied in the direction of silicon, etc., can solve the problems of increased power consumption and material consumption, little possibility of parameter adjustment, and increased production costs, so as to reduce power consumption and material consumption, reduce production costs, and uniform deposition Effect

Active Publication Date: 2019-07-23
XINTE ENERGY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, in the actual production process, since the equipment parameters of the raw material gas and reduction tail gas dry recovery process are fixed, the possibility of parameter adjustment is relatively small, so it cannot be solved by the feed pressure difference; in addition, by reducing the silicon rod Increasing the temperature or increasing the ratio of materials will lead to an increase in power consumption and material consumption, which will increase the production cost; secondly, although the surface cauliflower can be improved by reducing the height of the silicon core, it will greatly reduce the output of polysilicon.
Therefore, although the above four points can achieve the purpose of reducing cauliflower, it increases the production cost of polysilicon, which is not conducive to the development of enterprises.

Method used

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  • Reduction furnace for producing polysilicon and method for improving surface cauliflower of polysilicon
  • Reduction furnace for producing polysilicon and method for improving surface cauliflower of polysilicon
  • Reduction furnace for producing polysilicon and method for improving surface cauliflower of polysilicon

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Effect test

Embodiment 1

[0029] Such as figure 1 As shown, this embodiment provides a reduction furnace for producing polysilicon, including a chassis 1, a silicon core 2, a feed nozzle 3 arranged on the chassis 1, and a silicon core base 4, and the silicon core base 4 will be The silicon core 2 is fixed on the chassis 1 , with the chassis 1 as a reference plane, the height of the feeding nozzle 3 is 1 / 2˜1 / 4 of the height of the silicon core base 4 . Specifically, the reduction furnace for producing polysilicon in this embodiment further includes beams 5 for connecting the tops of adjacent silicon cores 2 , and polysilicon is deposited on the silicon cores 2 to form silicon rods. Specifically, the silicon core base 4 in this embodiment adopts a graphite cap.

[0030] In the prior art, with the chassis 1 as the reference plane, the cauliflower material of silicon rods generally appears in the upper 1 / 3 of the overall height of the silicon core 2. The specific reason is that the mixed gas of the materi...

Embodiment 2

[0039] This embodiment provides a method for improving polysilicon surface cauliflower using the reduction furnace in Embodiment 1, comprising the following steps:

[0040] In the early stage of silicon core growth, the molar ratio of trichlorosilane and hydrogen in the raw material gas injected through the feed nozzle is (3.5-4.5):1, and the temperature in the reduction furnace is 1100-1150°C;

[0041] In the early stage of silicon core growth, the deposition surface area of ​​silicon is small, so the flow rate of raw material gas entering the reduction furnace through the feed nozzle should not be too large, thereby reducing the waste of materials. However, if the amount of raw material gas entering the reduction furnace through the feed nozzle in the early stage of silicon core growth is small, the pressure of the raw material gas ejected from the feed nozzle will not be sufficient to make it spray to the top of the beam. In the early stage of silicon core growth, Fusing oc...

Embodiment 3

[0053] This embodiment provides a method for improving polysilicon surface cauliflower using the reduction furnace in Embodiment 1, comprising the following steps:

[0054] In the first hour of the early stage of silicon core growth, the molar ratio of trichlorosilane and hydrogen in the raw material gas injected through the feed nozzle is 4.5:1, and the temperature in the reduction furnace is 1100°C. The molar content of dichlorodihydrosilane in the feed gas is 6%;

[0055] At the 60th hour in the mid-silicon core growth period, the molar ratio of trichlorosilane and hydrogen in the raw material gas injected through the feed nozzle is 2.32:1, and the temperature in the reduction furnace is 1175°C;

[0056] At the 80th hour in the later stage of silicon core growth, the molar ratio of trichlorosilane and hydrogen in the raw material gas injected through the feed nozzle is 2.32:1, and the temperature in the reduction furnace is 1075°C.

[0057] In this embodiment, under the pr...

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Abstract

The invention discloses a reduction furnace for producing polysilicon and a method for improving the surface cauliflower of polysilicon. The reduction furnace includes a chassis, a silicon core, a feed nozzle and a silicon core base arranged on the chassis, and the silicon core base fixes the silicon core. On the chassis, with the chassis as the reference plane, the height of the feed nozzle is 1 / 2 to 1 / 4 of the height of the base of the silicon core. The invention reduces the proportion of cauliflower on the surface of the polysilicon, not only enables the material ejected from the feeding nozzle to reach the top of the silicon core, but also ensures the speed of the deposition reaction in the reduction furnace. During the operation of the reduction furnace, the height setting of the feed nozzle in the present invention prevents the height of the feed nozzle from being too low so that the mixed gas of the material ejected from the feed nozzle cannot reach the top of the reduction furnace. The height of the feed nozzle in the present invention It is set so that the mixed gas coming in from the feed nozzle at the bottom of the reduction furnace can make the gas layer at the top of the reduction furnace turbulent, the temperature at the top of the silicon core in the reduction furnace is uniform, and the deposition on the surface of the silicon rod is uniform.

Description

technical field [0001] The invention belongs to the technical field of polysilicon production, and in particular relates to a reduction furnace for producing polysilicon and a method for improving the surface cauliflower of polysilicon. Background technique [0002] At present, most of the methods for producing polysilicon are the improved Siemens method, mainly using a bell-type reactor, and using a silicon core of 8-9mm as a carrier, using trichlorosilane and hydrogen as raw materials, through continuous heating of the silicon core carrier Apply current to reach the temperature required for deposition, so that the silicon atoms in trichlorosilane are reduced by hydrogen and deposited on the surface of the silicon core, so that the silicon core gradually grows to a rod-shaped silicon with a diameter of 120mm-150mm, that is, a silicon rod. [0003] The cauliflower phenomenon on the surface of polysilicon mainly refers to the phenomenon that the surface of polysilicon shows a...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C01B33/03
Inventor 桑友雷
Owner XINTE ENERGY