Resin plate multi-point hot forming uniform temperature controlling and loading method

A resin plate and thermoforming technology, applied in the field of mechanical engineering, can solve the problems of resin plate stress instability, wrinkling, and high forming cost of resin plates

Active Publication Date: 2017-03-29
SHANGHAI SPACE PRECISION MACHINERY RES INST
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] The forming processes of resin-based three-dimensional skin parts mainly include compression molding, thermal diaphragm forming, and expansion-compression forming, but all three forming methods require specific equipment and molds to form corresponding parts, resulting in high forming costs for resin-based sheets.
Multi-point forming is a new technology for three-dimensional surface forming of metal sheets. Combining multi-point forming and thermal

Method used

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  • Resin plate multi-point hot forming uniform temperature controlling and loading method
  • Resin plate multi-point hot forming uniform temperature controlling and loading method
  • Resin plate multi-point hot forming uniform temperature controlling and loading method

Examples

Experimental program
Comparison scheme
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Example Embodiment

[0016] (Embodiment 1)

[0017] figure 1 It is a schematic diagram for illustrating the method for uniform temperature control and loading of multi-point thermal bulging according to an embodiment of the present invention, including five steps of multi-point mold shape adjustment, heating, pressurization, pressure holding and cooling; In the multi-point mold shape adjustment step, the multi-point basic body 8 and the polyurethane mold 9 are connected through a pin hole structure, the height of the multi-point basic body 8 is controlled by the multi-point forming CAD / CAE / CAM software, and the regularly arranged polyurethane molds 9 are formed. Discrete mold surface; in the heating step, the resin plate 5 is placed above the polyurethane film 6, and the resin plate 5 is heated by the heater 2 arranged inside the thermal expansion box 1 and around the multi-point base body 8, The temperature of the resin plate 5 is monitored by the thermocouple 7 until the target forming temperat...

Example Embodiment

[0018] (Embodiment 2)

[0019] figure 2 It is a schematic diagram for illustrating the method for uniform temperature control and loading of multi-point thermal bulging according to another embodiment of the present invention, including five steps of multi-point mold shape adjustment, heating, pressurization, pressure holding and cooling; In the multi-point mold shape adjustment step, the multi-point basic body 8 and the polyurethane mold 9 are fixed by the multi-point support head, the multi-point basic body 8 and the support head are connected by a pin hole structure, and the polyurethane mold 9 and the support head are connected by a ball plug. Into the hole connection, the height of the multi-point basic body 8 is controlled by the multi-point forming CAD / CAE / CAM software, and the change of the height of the multi-point basic body 8 drives the polyurethane mold 9 to form a continuous mold surface; In the heating step, the resin plate 5 Placed above the polyurethane film ...

Example Embodiment

[0020] (Embodiment 3)

[0021] image 3 It is a schematic diagram for illustrating the method for uniform temperature control and loading of multi-point thermal bulging according to another embodiment of the present invention, including five steps of multi-point mold shape adjustment, heating, pressurization, pressure holding and cooling; In the multi-point mold shape adjustment step, the multi-point basic body 8 and the polyurethane mold 9 are connected by a pin hole structure, the height of the multi-point basic body 8 is controlled by the multi-point forming CAD / CAE / CAM software, and the height of the multi-point basic body 9 is controlled. The change drives the height of the polyurethane mold 9 to change, and then the molding machine of the polyurethane mold 9 is added to the target curved surface; The resin plate 5 is heated with the heater 2 around the multi-point base body 8, and the temperature of the resin plate 5 is monitored by the thermocouple 7 until the target m...

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Abstract

The invention provides a resin plate multi-point hot forming uniform temperature controlling and loading method. The resin plate multi-point hot forming uniform temperature controlling and loading method comprises the following steps that (1) the height of a multi-point base body die is adjusted through multi-point forming CAD/CAE/CAM software, and a target part profile is formed; (2) a resin plate is placed above the multi-point base body die; (3) the resin plate to be formed is heated to the target forming temperature through heaters which are arranged inside a hot-bulging box and on the periphery of the multi-point base body die; (4) a gap between the hot-bulging box and a multi-point base body is filled with compressed air so that a silica membrane can expand and deform, the resin plate and a polyurethane membrane are driven to be slowly attached to the die profile, and formation is achieved; (5) the heaters in the hot-bulging box and on the periphery of the multi-point base body are turned off after formation, gas continues to be injected into the gap between the hot-bulging box and the multi-point base body, and the laminated resin plate is subjected to pressure maintaining treatment; and (6) gas is not injected into the gap between the hot-bulging box and the multi-point base body, and the resin plate is cooled to the room temperature slowly.

Description

technical field [0001] The invention relates to a uniform temperature control and loading method, in particular to a uniform temperature control and loading method for multi-point thermal forming of a three-dimensional resin plate, belonging to the field of mechanical engineering. Background technique [0002] The forming processes of resin-based three-dimensional skin parts mainly include compression molding, thermal diaphragm forming and expansion-compression forming, but all three forming methods require specific equipment and molds to form corresponding parts, resulting in high forming costs for resin-based sheets. Multi-point forming is a new technology for three-dimensional surface forming of metal sheets. Combining multi-point forming and thermal expansion forming can realize flexible, efficient, and low-cost forming of resin sheets. However, the multi-point basic body mold is metal, and the heat dissipation is fast. , resulting in a fast local cooling rate. In additi...

Claims

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Application Information

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IPC IPC(8): B29C51/10B29C51/42B29C51/46B29C51/30B29L7/00
CPCB29C51/10B29C51/30B29C51/421B29C51/46B29L2007/002
Inventor 彭赫力刘海建袁勇李中权张小龙王桃章
Owner SHANGHAI SPACE PRECISION MACHINERY RES INST
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