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High-performance disc-type hobbing cutter ring material and production method thereof

A production method and high-performance technology, which is applied in the field of cutter ring processing and manufacturing, can solve the problems of blade chipping, toughness reduction, and cutter ring breakage of the cutter ring, and achieve the effects of improving ductility, increasing toughness, and prolonging service life

Active Publication Date: 2017-04-19
凌远科技股份有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] The purpose of the present invention is to provide a high-performance disc-shaped hob cutter ring material and its production process, to solve the toughness decline in the prior art. The technical problem of knife ring breakage phenomenon

Method used

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  • High-performance disc-type hobbing cutter ring material and production method thereof
  • High-performance disc-type hobbing cutter ring material and production method thereof
  • High-performance disc-type hobbing cutter ring material and production method thereof

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Experimental program
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specific Embodiment 2

[0046] The difference between this embodiment and embodiment 1 is that the weight percentage of cobalt is 2.00%.

specific Embodiment 3

[0048] The difference between this embodiment and embodiment 1 is that the weight percentage of cobalt is 2.5%.

specific Embodiment 4

[0050] The difference between this embodiment and embodiment 1 is that the weight percentage of cobalt is 2.25%.

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Abstract

The invention belongs to the technical field of cutter ring machining and manufacturing, and relates to a high-performance disc-type hobbing cutter ring material and a production process thereof. The technical problems that in the prior art, due to the fact that the carbon content is increased and hardness is improved, toughness is reduced, tooth breakage and cracking happen to the blade portion of a cutter ring during use in hard rock, and the phenomenon that the cutter ring is broken happens in severe case are solved. The cutter ring material is prepared from 0.35%-0.42% of C, 0.8%-1.2% of Si, 0.20%-0.50% of Mn, smaller than 0.010% of P, smaller than 0.005% of S, 5.00%-5.50% of Cr, 1.80%-2.50% of Mo, 0.80%-1.20% of V,2.00%-2.50% of Co, smaller than 0.30% of Ni and the balance Fe. A hobbing cutter ring machined through the hobbing cutter ring material has the beneficial effects of being high in hardness and wear resistance and good in impact toughness.

Description

technical field [0001] The invention belongs to the technical field of cutter ring processing and manufacturing, and in particular relates to a high-performance disc hob cutter ring material and a production process thereof. Background technique [0002] At present, most of the material of the disc-type hob cutter ring of the tunnel boring machine is American H13 (equivalent to domestic 4Cr5MoSiV1), and its composition content is: C: 0.32--0.45%, Si: 0.8--1.2%, Mn: 0.20- -0.50%, P<0.03%, S<0.03%, Cr: 4.75--5.50%, Mo: 1.10--1.75%, V: 0.80--1.20%, Ni<0.30%; [0003] The hardness of the knife ring produced with the above materials is basically HRC54--56. It has good comprehensive mechanical properties. The hob cutter ring processed by the electroslag ingot of electric furnace smelting + LF refining + vacuum degassing + electroslag remelting can reach HRC54--56 after heat treatment. This hardness value can satisfy the excavation of soft rock, but when encountering har...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C38/02C22C38/04C22C38/22C22C38/24C22C38/30C22C38/44C22C38/46C22C38/52C21C5/52C21C7/06C22B9/18C22B9/04E21D9/10
CPCC21C5/5241C21C7/06C22B9/04C22B9/18C22C38/02C22C38/04C22C38/22C22C38/24C22C38/30C22C38/44C22C38/46C22C38/52E21D9/10Y02P10/20Y02P10/25
Inventor 张凌黄石起李相吉
Owner 凌远科技股份有限公司
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