Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Steel for fine grain carburizing gear and method of manufacturing the same

A manufacturing method and technology for carburizing gears, applied in the field of alloy steel, can solve the problems of gear steel hardenability reduction, solid solution C content reduction, and hardenability reduction, etc., and achieve high bending fatigue strength, grain refinement, The effect of long contact fatigue life

Inactive Publication Date: 2008-12-10
CENT IRON & STEEL RES INST
View PDF2 Cites 37 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] In addition, the hardenability of gear steel will be reduced due to grain refinement. According to the SAE J406 standard, each increase in grain size will reduce the hardenability by 8%.
In addition, the precipitation of NbC will reduce the solid solution C content in austenite, thereby further reducing the hardenability
If Nb microalloying 20CrMoH is used to refine grains to improve fatigue performance, the problem of hardenability decrease due to grain refinement and NbC precipitation must also be considered
Obviously, the hardenability of gear steel can be effectively improved by adding B, but at the same time, it must be ensured that the added B will not fail to improve the hardenability due to the precipitation of BN

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Steel for fine grain carburizing gear and method of manufacturing the same
  • Steel for fine grain carburizing gear and method of manufacturing the same

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0027] According to the chemical composition range designed by the present invention, 3 furnaces (furnace number 1-3) of the steel of the present invention were smelted on a 500kg induction furnace, and in addition, smelted by a 30t industrial electric furnace+external refining process (EAF+LF+VD) 2 heats of the inventive steel (heat number 4-5) and 3 heats of 20CrMoH comparison steel (heat number 6-8), the specific chemical composition of which is shown in Table 1. Molten steel is poured into ingots, forged and billeted, and finally rolled into φ55mm bars. The final rolling temperature of 20CrMoH comparative steel is 900°C, while the final rolling temperature of the inventive steel is 880°C and 850°C, Table 2.

[0028] Invention steel and comparison steel were processed into standard room temperature tensile specimens (L 0 =5d 0 , d 0 =5mm), Charpy notched impact test specimen (10mm×10mm×55mm), metallographic specimen for carburizing (φ10mm×25mm), rotating bending fatigue ...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
depthaaaaaaaaaa
Login to View More

Abstract

The invention belongs to the alloy steel field, particularly relating to steel for a fine grain carburization gear and a preparation method thereof. The steel comprises the following chemical compositions in weight percentage: 0.15 to 0.25 percent of C, less than or equal to 0.35 percent of Si, 0.60 to 0.90 percent of Mn, less than or equal to 0.015 percent of P, less than or equal to 0.010 percent of S, 0.80 to 1.20 percent of Cr, 0.15 to 0.35 percent of Mo, 0.02 to 0.08 percent of Nb, 0.0005 to 0.0035 percent of B, 0.02 to 0.06 percent of Al, 0.01 to 0.04 percent of Ti, less than or equal to 0.015 percent of [N], less than or equal to 0.0015 percent of [O], the balance being Fe and inevitable impurities. Meanwhile, Ti is more than or equal to 2[N] and B is more than or equal to ([N] minus Ti / 3.4) / 1.4 plus 0.001; and the rolling production process with the finish-to-gage temperature below 900 DEG C is adopted. Compared with the prior carburization gear steel 20CrMoH, the grain size of the steel after carburizing and quenching exceeds ten grade, the bending fatigue resistance(sigama-1) is improved by more than 15 percent and the contact fatigue life(L10) is improved by more than 30 percent.

Description

technical field [0001] The invention belongs to the field of alloy steel, and in particular relates to a fine-grain carburized gear steel and a manufacturing method thereof. Background technique [0002] 20CrMoH steel (equivalent to SCM420H steel in Japan and SAE4118H steel in the United States) is one of the most commonly used carburized gear steels at home and abroad, and is widely used in the manufacture of important gears in automotive transmission systems. With the increasing production and consumption of automobiles, the pressure on resources, environment and energy is also increasing. Therefore, it is urgent to improve the performance of automobiles, including weight reduction and longevity. The improvement of the performance of the automobile transmission system is very important to the long life and weight reduction of the automobile, so it is of great significance to improve the fatigue performance of the automobile gear steel. Grain refinement is an important met...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): C22C38/32C21D8/02
Inventor 王毛球董瀚徐香秋王连海赵亚平惠卫军时捷
Owner CENT IRON & STEEL RES INST
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products