The method of breaking tiles dynamically

Abstract

The invention discloses a dynamic tile breaking method and line assembly equipment thereof. An automatic production line is erected by a composite scratching machine, a tile continuous press breaking machine and a transmission line, and the method comprises six working procedures including feeding, centring, dynamic scratching, steering for downward turning, centering and dynamic breaking. According to the dynamic scratching working procedure, a liquid atomization plant is arranged to spray atomized water drops to saw bite space; a breaking zone is formed in the manner that three upper and lower rollers sleeved with rubber wheels are distributed in a two-top-one-bottom manner; the lower roller is installed in an air cylinder supporting manner, and the rigidity degree of the lower roller is adjustable; according to the scheme, wet and dry manner scratching and continuous breaking can be carried out on workpieces in the motion state, the application scope is wide, the problems that an existing wet cutting technical efficiency is low, the dry cutting technology generates scratching and ejection breaking in the static state, an assembly line generates intermittent pause, and the further improvement of the production efficiency is limited are solved; and in addition, man-machine interface conversational operation is achieved, and the automatic performance of a machine is greatly improved.

Description

Technical field: [0001] The invention relates to the field of tile processing, in particular to a method for dynamically breaking tiles. Background technique: [0002] In the tile processing industry, splitting machines are usually used to divide 800mm×800mm or 600mm×600mm tiles into multiple pieces and then process them into products of various specifications, such as step bricks, wall tiles, etc. Currently, there are processing machines for splitting tiles. There are various types. From the form of division, it can be roughly divided into two types: wet cutting and dry cutting. The characteristic of the wet cutting type is to use the diamond saw blade on the machine to divide the tiles into required specifications under the working environment of water sprinkling. Its advantage is that it can segment bricks with high hardness or brick surfaces with concave-convex patterns (such as antique bricks, wood-grained bricks, etc.), and the cross-section is neat without edge collap...

AI Technical Summary

Problems solved by technology

[0002] In the tile processing industry, splitting machines are usually used to divide 800mm×800mm or 600mm×600mm tiles into multiple pieces and then process them into products of various specifications, such as step bricks, wall tiles, etc. Currently, there are processing machines for splitting tiles. There are various types. From the form of division, it can be roughly divided into two types: wet cutting and dry cutting. The characteristic of the wet cutting type is to use the diamond saw blade on the machine to divide the tiles into required specifications under the working environment of water sprinkling. Its advantage is that it can segment bricks with high hardness or brick surfaces with concave-convex patterns (such as antique bricks, wood-grained bricks, etc.), and the cross-section is neat without edge collapse, so the pass rate is high, but there are industrial sewage and production problems. Insufficient of low efficiency; and the dry cutting type is characterized by using several alloy wheels on the machine to draw a set number of breaking marks on the front of the tiles at the same time, and then use the corresponding brick jacking device to break the brick body along the scratches , its advantage is that the working speed is much faster than that of the wet cutting machine, but the disadvantage is that it is more suitable for processing bricks with moderate hardness such as polished bricks, while processing bricks with higher hardness or brick surfaces with concave-convex patterns. During the operation, edge collapse is prone to occur, resulting in a decrease in the yield. In addition, when this type of machine scratches or breaks the brick body, it needs the brick body to be in a static state and wait for the scratching or breaking operation to be completed. Start the belt again to rotate to the next process. These operations cause intermittent pauses in the assembly line, which is an important factor restricting the further improvement of production efficiency.

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