Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Method for producing stain-bleeding porcelain tile

A technology for porcelain tiles and infiltration, applied in the field of architectural ceramics, can solve the problems of increasing the three-dimensional effect of printed patterns, performance limitations of infiltrated porcelain tiles, single color of infiltrated porcelain tiles, etc., and achieves a clear pattern and texture effect. The effect of increasing the thickness and increasing the amount of application

Inactive Publication Date: 2017-05-17
FOSHAN DONGPENG CERAMIC +6
View PDF5 Cites 4 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] At present, the "bleeding" polishing technology is generally used in the production of bleed porcelain tiles. With the continuous improvement of technology, water-soluble bleed ink has appeared on the market to penetrate into the inside of the surface paste layer and react with it. Combined, after high-temperature firing, the color is formed to form a three-dimensional coloring, which increases the three-dimensional effect of the printed pattern. After polishing, it solves the problems of single color, not bright enough color, and not rich enough color of the bleed porcelain tile.
[0003] However, since the four sides of the green body are usually a single plane, when decorating the green body with batter paste, it is affected by the fluidity of the batter paste, so that the thickness of the dough paste application is less than 3 mm, which limits the application of the dough paste. weight, and the dispensing of batter is not only for decoration and beauty. By distributing batter with different components, we can prepare bleed porcelain tiles with different performances, but the amount of bleed is limited, resulting in bleed porcelain tiles Therefore, the performance is limited. For example, if you want the bleed porcelain tile to have high wear resistance and high stain resistance, and the water-soluble bleed ink has a good penetration effect, you need to ensure a sufficient amount of batter. Therefore, at present, this problem need a good solution

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Method for producing stain-bleeding porcelain tile
  • Method for producing stain-bleeding porcelain tile
  • Method for producing stain-bleeding porcelain tile

Examples

Experimental program
Comparison scheme
Effect test

preparation example Construction

[0024] A preparation method for bleed porcelain tiles, comprising the following steps:

[0025] A, the powder is laid in the mold cavity of the lower mold 11 of the stamping die 1, and the green body 2 with the structure of the surrounding ring 21 is obtained by punching and pressing the upper mold 12, and the stamping surface of the upper mold 12 is provided with a boss, The area of ​​the boss is smaller than the cloth area of ​​the mold cavity of the lower mold 11, the surrounding ring 21 surrounds the surface of the blank 2 to form a cloth cavity 22, and the blank 2 is transferred for standby;

[0026] B. After drying the green body 2 obtained in step A, evenly spread the dough into the cloth cavity 22 to form the decorative layer 3;

[0027] C. Print the water-soluble bleed ink on the surface of the batter body 2 according to the designed bleed pattern with a digital inkjet printing machine;

[0028] D, after drying the green body 2 obtained in step C, put it into a kiln ...

Embodiment 1

[0040] A kind of preparation method of oozing flower porcelain brick:

[0041] A. If figure 1 As shown, the powder is laid in the mold cavity of the lower die 11 of the stamping die 1, and the green body 2 with the structure of the surrounding ring 21 is obtained by stamping and pressing by the upper die 12. The stamping surface of the upper die 12 is provided with a boss , the area of ​​the boss is smaller than the cloth area of ​​the die cavity of the lower mold 11, the surrounding ring 21 surrounds the surface of the green body 2 to form a cloth chamber 22, and the height of the cloth chamber 22 is 3 mm. The green body 2 is spare;

[0042]B. After drying the green body 2 obtained in step A, evenly distribute flour paste in the cloth cavity 22 thereof, the ball milling fineness of the flour paste is 0.9% remaining on a 250 mesh sieve to form a decorative layer 3;

[0043] C. Print the water-soluble bleed ink on the surface of the batter body 2 according to the designed ble...

Embodiment 2

[0047] A method for preparing a bleed-through porcelain brick with a splicing effect:

[0048] A. If figure 1 As shown, the powder is laid in the mold cavity of the lower die 11 of the stamping die 1, and the green body 2 with the structure of the surrounding ring 21 is obtained by stamping and pressing by the upper die 12. The stamping surface of the upper die 12 is provided with a boss , the area of ​​the boss is smaller than the cloth area of ​​the die cavity of the lower mold 11, the surrounding ring 21 surrounds the surface of the blank 2 to form a cloth chamber 22, and the cloth chamber 22 is formed by a boundary protrusion 23 The cloth sub-cavities 24 are spaced into wavy shapes, the height of the boundary protrusion 23 is consistent with the height of the surrounding ring 21, the height of the cloth chamber 22 is 3mm, and the transfer body 2 is used for standby;

[0049] B. After drying the green body 2 obtained in step A, evenly distribute flour paste in the cloth ca...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
heightaaaaaaaaaa
Login to View More

Abstract

The invention relates to a method for producing stain-bleeding porcelain tile. The method comprises the following steps: A) spreading powder in a mold cavity of a lower mold of a stamping mold, obtaining a base substrate having an edge ring by stamping and compacting the upper mold, arranging a boss on a stamping surface of the upper mold, wherein the boss area is less than the material distribution area of the mold cavity of the lower mold, forming a material distribution chamber by encircling the edge ring on the surface of the base substrate, transferring the base substrate for standby; B) drying the base substrate obtained in the step A), uniformly applying batter in the material distribution chamber to form a decorative layer; C) using a digital ink-jet printing machine for printing the surface of the base substrate applied with batter by using a water-soluble stain-bleeding ink according to the designed stain-bleeding patterns; D) drying the base substrate obtained in the step C), placing the base substrate in a kiln for sintering; and E) polishing and grinding the sintered tiles. The stain-bleeding porcelain tile has the advantages that slurry layer thickness is increased, wear resistance and pollution tolerance are good, and the three-dimensional decorative effect is good.

Description

technical field [0001] The invention relates to the technical field of building ceramics, in particular to a method for preparing porcelain tiles with bleeding patterns. Background technique [0002] At present, the "bleeding" polishing technology is generally used in the production of bleed porcelain tiles. With the continuous improvement of technology, water-soluble bleed ink has appeared on the market to penetrate into the inside of the surface paste layer and react with it, and the interaction between it and the paste. Combining, after high-temperature firing, the color is formed to form three-dimensional coloring, which increases the three-dimensional effect of the printed pattern. After polishing, it solves the problems of single color, not bright enough color, and not rich enough color. [0003] However, since the four sides of the green body are usually a single plane, when decorating the green body with batter paste, it is affected by the fluidity of the batter past...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): C04B41/89C04B35/622
CPCC04B41/52C04B35/622C04B2235/602C04B41/5022C04B41/5007C04B41/4543C04B41/456
Inventor 罗宏周燕
Owner FOSHAN DONGPENG CERAMIC
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products