Method for preparing chlorine dioxide from composite chlorate
A chlorine dioxide and chlorate technology, applied in chlorine dioxide, chlorine oxide and other directions, can solve problems such as large safety hazards, and achieve the effects of stable quality, simple and convenient operation, and ensuring output and quality.
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[0026] The preparation method of the composite chlorate solution is as follows:
[0027] (a) Prepare chlorate solution: mix chlorate with water and dissolve it into a chlorate solution with a mass percentage of 28-35%. If the chlorate concentration is too low, the chemical reaction time will be prolonged and the output of chlorine dioxide will be reduced; if the chlorate concentration is too high, it will crystallize at room temperature and affect the use. The chlorate is one of sodium chlorate, potassium chlorate and barium chlorate or a mixture thereof, preferably sodium chlorate.
[0028] (b) Prepare dilute sulfuric acid solution: dilute concentrated sulfuric acid with water to form a dilute sulfuric acid solution with a mass percentage of 60-80%. If the concentration of sulfuric acid is too low, it will affect the chemical reaction speed and reduce the conversion rate of raw materials; if the concentration of sulfuric acid is too high, it will easily react with chlorate to pro...
Example Embodiment
[0035] Example 1: An implementation case of controlling the temperature of the reaction system at 60°C
[0036] The composite chlorate solution with the sodium chlorate content of 12.0% and the sulfuric acid content of 33.0% was added to the chlorine dioxide device with a metering pump at a flow rate of 20L / h. At the same time, the hydrogen peroxide with a content of 27.5% was pumped to 2.8 The flow rate of L / h is added to the reactor, the temperature of the material is controlled at 60℃, the reactor is maintained under negative pressure with a water jet and the chlorine dioxide is extracted and mixed with water to form a chlorine dioxide solution. The test data is shown in Table 1. :
[0037]
[0038]
[0039] The output of chlorine dioxide in this case is 2175g / h, the conversion rate of the main raw material sodium chlorate is 95.1%, and the purity of chlorine dioxide is 98.4%.
Example Embodiment
[0040] Example 2: Controlling the temperature of the reaction system at 65°C
[0041] The composite chlorate solution with sodium chlorate content of 14.0% and sulfuric acid content of 35.0% was added to the chlorine dioxide generator with a metering pump at a flow rate of 40L / h. At the same time, the hydrogen peroxide with a content of 27.5% was used with a metering pump. The flow rate of 5.6L / h is added to the reactor of the generator, the temperature of the material is controlled at 65°C, the reactor is maintained at a negative pressure with a water jet, and the chlorine dioxide is extracted and mixed with water to form a chlorine dioxide solution. The data is shown in Table 2:
[0042]
[0043] The chlorine dioxide output of this embodiment is 4666.3 g / h, the conversion rate of the main raw material sodium chlorate is 95.3%, and the chlorine dioxide purity is 98.5%.
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