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Disposable intelligent digester system for animal cell culture

A kind of animal cell culture, disposable technology, applied in the field of disposable intelligent digester system, can solve the problems of increasing production cost, difficult to repeat the results, organic pollution and other problems, achieve the effect of simplifying steps, reducing complexity and simplifying the operation process

Pending Publication Date: 2017-05-31
沃钛思(南通)生物科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

After each use, in order to ensure the aseptic cleaning effect of the digester, it must be disassembled, cleaned and sterilized repeatedly. The cleaning process itself is a time-consuming and laborious process, and the cleaning method used increases production. cost, and there is still a risk of contamination by residual organic matter
[0005] In addition, the traditional digestion method simply separates the cells from the carrier or directly transfers the cells. The whole process only relies on technicians to manually operate the digester and empirically judge whether the digestion process is complete, which not only causes a large loss of cells during the digestion process, but also And the results are difficult to repeat from batch to batch

Method used

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  • Disposable intelligent digester system for animal cell culture
  • Disposable intelligent digester system for animal cell culture
  • Disposable intelligent digester system for animal cell culture

Examples

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Embodiment 1

[0107] see Figure 5 As shown, the 10L disposable bioreactor in this embodiment is used as a seed reactor to carry out microcarrier cell suspension culture; the 10L disposable digester is used as a place for the digestion reaction of the seed cells that have been cultivated to realize the separation of PK-15 cells and microcarriers. The isolated cells were transferred to a 50L disposable bioreactor for further culture. The working volumes of 10L and 50L multiple bioreactors are 7L and 35L respectively. The height-to-diameter ratio of the reactor is 1.8:1.0. 10L disposable digester unit structure design such as figure 2 , 3 , 4, the working volume is 7L. The 10L disposable digester carrier medium used Cytodex-1 produced by GE Company, 3g / L, and the cell density was 2.5×106cells / mL. The digestive reaction is carried out as figure 2 As shown, the specific implementation steps are as follows:

[0108] (i) Liquid preparation stage: Prepare 20L of cleaning solution, 1L of di...

Embodiment 2

[0115] see Figure 6 As shown, the 90L disposable bioreactor in this embodiment is used as a seed reactor to carry out microcarrier cell suspension culture; the 90L disposable digester is used as a place for the digestion reaction of the seed cells that have been cultivated to realize the separation of PK-15 cells and microcarriers. The isolated cells are transferred to a 300L disposable bioreactor for further culture. The working volumes of 90L and 300L disposable bioreactors are 63L and 210L respectively. The height-diameter ratio of the reactor is 1.8:1.0. The disposable digester and the 10L disposable digester have geometric similarity characteristics, and other digestion steps refer to Example 2, and the specific implementation flow chart is as follows Figure 6 shown, and will not be repeated here.

[0116] The medium rich in free-suspending cells is pumped to a 300L disposable bioreactor, while the carrier is retained in a 90L disposable digester by the retention asse...

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Abstract

The invention discloses a disposable intelligent digester system for animal cell culture. The disposable intelligent digester system comprises a disposable digester unit and an intelligent control unit, wherein the disposable digester unit at least comprises a sealed chamber that can be filled with fluid, an interception component and a stirring component are arranged in the sealed chamber, the interception component is in surrounding connection with a lower part in the sealed chamber, the interception component is at least used for causing dispersed cells to flow to a next level bioreactor and intercepting empty carriers and carriers with cells in the sealed chamber, and the stirring component is at least used for mixing the fluid in the sealed chamber. The disposable intelligent digester system disclosed by the invention omits online sterilization, online cleaning, equipment installation and debugging and other steps, simplifies the operation flows, reduces the production cost and the labor cost, and avoids the cross contamination between batches; and moreover, the digestion process is controlled by an intelligent program, so that the digestion loss rate of the cells can be as low as 2%.

Description

technical field [0001] The invention relates to a technology for separating cells from microcarriers in the process of animal cell culture to obtain free cells, more particularly to a disposable intelligent digester system for animal cell culture. Background technique [0002] In the production of high value-added biological products such as vaccines, antibodies, and protein drugs, some mammalian cells used cannot be directly suspended in the culture medium for growth, and need to attach to the surface of a carrier with a small amount of positive charge to grow. The basic process is : Mammalian cells are mechanically dispersed or digested to make a cell suspension, filtered, centrifuged, purified, rinsed, and then inoculated into a reactor containing fresh medium for culture. The cells cultured by this method grow well and are easy to observe, but this method is only suitable for laboratory research. However, in the process of large-scale cell culture, inoculation and expan...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C12M3/02C12M3/00C12M1/38C12M1/36C12M1/02C12M1/00
CPCC12M23/58C12M27/02C12M41/12C12M41/26C12M41/34C12M41/40
Inventor 林晨张京奎邱忠滕小锘甄宝贵
Owner 沃钛思(南通)生物科技有限公司
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