Method for eliminating irregular vibration marks of high-carbon steel billet surface

A billet and high-carbon steel technology, which is applied in the field of eliminating irregular vibration marks on the surface of high-carbon steel billets, can solve the problem of increasing the friction between the slab and the mold, reducing the consumption of mold slag, and has no practical significance. and other problems, to achieve strong applicability and ensure the effect of lubricating effect

Active Publication Date: 2017-06-09
INST OF RES OF IRON & STEEL JIANGSU PROVINCE
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Adjusting the continuous casting process parameters is mainly to reduce the casting speed to achieve the purpose of increasing the consumption of mold slag. However, excessively reducing the casting speed will reduce the production efficiency of the continuous casting machine and affect the rhythm of the entire production scheduling. Practical meaning
Optimizing the performance of mold flux is mainly to select reasonable mold flux physical and chemical parameters, including mold flux viscosity, melting temperature and alkalinity, etc. However, in the actual production process, with the casting steel type, section, continuous casting process parameters Changes in mold flux viscosity and melting temperature are difficult to meet the changing production requirements. They are often selected based on experience without good applicability and stability. In addition, the basicity of mold flux is generally expressed by binary basicity, namely w(CaO) / w(SiO 2 ), which often ignores the influence of other main components in the mold flux, and cannot accurately describe the properties of the mold flux
Improving the vibration parameters of the mold is mainly to adjust the appropriate vibration frequency and amplitude. Generally, the sinusoidal vibration frequency and amplitude of the mold have a positive linear relationship with the casting speed, and the vibration frequency and amplitude are the increasing functions of the casting speed. It is a decreasing function of casting speed and vibration frequency. The maximum friction force between the casting slab and the mold is an increasing function of the vibration speed of the mold and the casting speed. If the casting speed increases, the vibration frequency and vibration speed will also increase, which will further Reduce the consumption of mold slag, increase the friction between the billet and the mold, and lead to further deterioration of the lubrication effect between the billet shell and the mold

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0023] When a workshop produces high-carbon steel 65Mn, the chemical composition of the molten high-carbon steel smelted includes: C 0.64%, Si 0.25%, Mn 0.95%, P 0.015%, S 0.012%, and the balance is iron and unavoidable impurities. The minimum liquidus temperature of the high carbon steel produced is 1460°C, and the production section of the continuous casting machine is 140×140mm 2 . During continuous casting, the superheat of the tundish is 30-34°C, the cooling water volume of the mold is 1800L / min, the casting speed of the continuous casting machine is stable at 2.5m / min, and the quaternary alkalinity R{w (CaO)+w(MgO)} / {w(SiO 2 )+w(Al 2 o 3 )} is 0.70, the melting temperature T of mold flux m (°C) and the lowest liquidus temperature T of all steel types poured l (℃) Satisfies the relation T l -450≤T m ≤ T l -420, the mold flux viscosity η (Pa s, 1300°C) and the casting speed v (m / min) satisfy the relationship η=0.4 / v+0.02, and the main physical and chemical paramet...

Embodiment 2

[0039] When a workshop produces high-carbon steel 80# steel, the chemical composition of the molten high-carbon steel smelted includes: C 0.80%, Si 0.22%, Mn 0.56%, P 0.014%, S 0.010%, and the balance is Iron and unavoidable impurities. The minimum liquidus temperature of the high carbon steel produced is 1450°C, and the production section of the continuous casting machine is 150×150mm 2 . During continuous casting, the superheating degree of the tundish is 28-32°C, the cooling water volume of the mold is 1840L / min, the casting speed of the continuous casting machine is stable at 2.2m / min, and the quaternary alkalinity R{w (CaO)+w(MgO)} / {w(SiO 2 )+w(Al 2 o 3 )} is 0.68, the melting temperature T of mold flux m (°C) and the lowest liquidus temperature T of all steel types poured l (℃) Satisfies the relation T l -450≤T m ≤ T l -420, the mold flux viscosity η (Pa s, 1300°C) and the casting speed v (m / min) satisfy the relationship η=0.4 / v+0.02, and the main physical and c...

Embodiment 3

[0055] When a workshop produces high-carbon steel 70# steel, the chemical composition of the molten high-carbon steel smelted includes: C 0.70%, Si 0.20%, Mn 0.58%, P 0.012%, S 0.010%, and the balance is Iron and unavoidable impurities. The minimum liquidus temperature of the high carbon steel produced is 1455°C, and the production section of the continuous casting machine is 140×140mm 2 . During continuous casting, the superheat of the tundish is 26-32°C, the cooling water volume of the mold is 1820L / min, the casting speed of the continuous casting machine is stable at 2.4m / min, and the quaternary alkalinity R{w (CaO)+w(MgO)} / {w(SiO 2 )+w(Al 2 o 3 )} is 0.66, the melting temperature T of mold flux m (°C) and the lowest liquidus temperature T of all steel types poured l (℃) Satisfies the relation T l -450≤T m ≤ T l -420, the mold flux viscosity η (Pa s, 1300°C) and the casting speed v (m / min) satisfy the relationship η=0.4 / v+0.02, and the main physical and chemical pa...

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PUM

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Abstract

The invention relates to a method for eliminating irregular vibration marks of a high-carbon steel billet surface. Under the premise that original continuous casting process parameters are not changed, physical and chemical parameters of casting powder are reasonably and accurately selected, the quaternary alkalinity of crystallizer casting powder, namely R{w(CaO)+w(MgO)}/{w(SiO2)+w(Al2O3)}, is 0.64-0.70; the melting temperature Tm (DEG C) of the casting powder and the lowest liquidus temperature T1(DEG C) of casting steel types meet a relationship that Tm is equal to or larger than T1-450, and equal to or smaller than T1-420; the viscosity eta (Pa.s. 1300DEG C) of the casting powder and the casting speed v (m/min) meet the relationship of eta= 0.4/v + 0.02; and besides, the sinusoidal vibration parameters of a crystallizer are reasonably and accurately set, the vibration frequency f (times/min) and the casting speed v (m/min) of the crystallizer meet the relationship of f=-16v<2>+23v+220, and the amplitude s (mm) and the casting speed v (m/min) of the crystallizer meet the relationship of S=-0.8v<2>+2v+3.8.Through the adoption of the production method disclosed by the invention, the consumption quantity of the high-carbon steel casting powder can be stably and reasonably controlled, the lubricating effect between casting blank and the crystallizer is guaranteed, the irregular marks of the high-carbon steel billet surface are eliminated, the surface quality of the casting blank is stably controlled, and the quality of finished products is improved.

Description

technical field [0001] The invention belongs to the technical field of metallurgy. Specifically, it relates to a method for eliminating irregular vibration marks on the surface of a high-carbon steel billet. Background technique [0002] Vibration marks are lateral wrinkles with a certain depth formed on the surface of the slab under the periodic vibration of the mold. Generally, the regular vibration marks belong to the normal surface morphology of the continuous casting slab and will not affect the quality of the final product. However, disordered and abnormal vibration marks may increase the probability of surface cracks and slag inclusion defects, and make it difficult to roll together in the subsequent rolling process, resulting in the rejection of the rolled product. [0003] As a kind of high-quality carbon steel, high-carbon steel has a wide range of uses in national production. After proper heat treatment or cold drawing hardening, it has high strength and hardnes...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C38/02C22C38/04B22D11/111B22D11/114B22D11/16
CPCB22D11/111B22D11/114B22D11/166C22C38/02C22C38/04
Inventor 徐松邹长东周青峰苏笃星
Owner INST OF RES OF IRON & STEEL JIANGSU PROVINCE
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