Oil-free piston, processing technology thereof and piston compressor

A processing technology and oil piston technology, applied in the field of air compressors, can solve the problems of prone to air holes, reduce the service life of pistons, burnout and condensation of lubricating oil, etc., and achieve the effect of accurate drilling position, high friction resistance and prevention of misalignment

Inactive Publication Date: 2017-09-15
上海宇盛压缩机械股份有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, most of the existing pistons are lubricated by lubricating oil, so that the piston can reduce friction during the sliding process, but in this process, the role of lubricating oil is more important, and in the process of long-term operation, lubricating oil is easy to Burnout and condensation occur, which damages a series of parts of the piston
In order to solve this problem, the surface of the piston is treated, and self-lubricating materials are coated on the surface, so as to play a role in lubrication and achieve the purpose of oil-free lubrication. The force is relatively weak, therefore, reducing the service life of the piston

Method used

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  • Oil-free piston, processing technology thereof and piston compressor
  • Oil-free piston, processing technology thereof and piston compressor

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0040] Embodiment 1: An oil-free piston machining process, including the following steps:

[0041] S1. The ring body compression of the self-lubricating piston sleeve;

[0042] S2, the inner wall of the ring is processed;

[0043] S3. Heat and expand the ring body;

[0044] S4. Apply glue on the outer surface of the piston, and cool the ring body after covering the outer surface of the piston;

[0045] S5. Reheat the entire cooled piston and then cool it;

[0046] S6. Cut the surface of the ring body so that its surface size can be sleeved with the cylinder block;

[0047] S7. Punching and forming, to open the ring body at the original pin hole (used to install the connecting rod pin) on the piston.

[0048] Among them, the ring body is made of polytetrafluoroethylene, glass fiber, molybdenum disulfide and copper powder, and the proportion is as follows:

[0049] PTFE 67 g

[0050] Glass fiber 3 g

[0051] Molybdenum disulfide 10 g

[0052] Copper powder 20 g.

[0053] In S2, the inner wall of ...

Embodiment 2

[0057] Embodiment 2: A piston, which is manufactured using the process described in Embodiment 1.

Embodiment 3

[0058] Embodiment 3: A piston compressor including the piston described in Embodiment 2.

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Abstract

The invention discloses an oil-free piston, a processing technology thereof and a piston compressor. The processing technology of the oil-free piston comprises the following steps that through pressing and forming a ring body of the piston, the structural strength of the ring body is relatively high, so that high temperature resistance and friction resistance are better; through processing the inner wall of the ring body, interference fit of the inner wall of the ring body and the appearance of the piston is formed, and thus the connection between the inner wall of the ring body and the appearance of the piston can be closer; through thermal expansion, the piston can be sleeved into the ring body easily, and after cooling, the ring body can tighten the piston; through the arrangement of gluing, the bonding strength of the ring body is higher, and thus the piston is not prone to falling off, and the service life of the piston is prolonged; and through reheating, the piston, the ring body and a glue layer are integrated, the glue is cured, and thus the purpose of more stable bonding is achieved. Through cutting and drilling of the outer surface, the piston can be adapted to the size of a cylinder; according to the oil-free piston, the ring body is not prone to falling off, and the structural strength of the ring body is high, so that the service life of the piston is high, and as well, the service life of the piston compressor is prolonged.

Description

Technical field [0001] The invention relates to an air compressor, in particular to an oil-free piston and its processing technology and a piston compressor. Background technique [0002] A compressor is a device that provides a power source for pneumatic parts. Most of the existing compressors use pistons, which compress the gas in the piston cylinder to achieve the goal. However, most of the existing pistons are lubricated with lubricating oil, so that the piston can reduce friction during the sliding process. However, in this process, the role of lubricating oil is more important, and in the process of long-term operation, lubricating oil is easy There is burnout and condensation, which damages a series of parts of the piston. In order to solve this problem, the surface of the piston is treated and coated with self-lubricating material on the surface to achieve lubrication and achieve the purpose of oil-free lubrication. However, if the coating method is used directly, the su...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23P15/10F04B39/00
CPCB23P15/10F04B39/0005
Inventor 林凤春赵文斌
Owner 上海宇盛压缩机械股份有限公司
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