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Manufacturing method for aluminum alloy oil pump shell and aluminum alloy oil pump shell manufactured by manufacturing method

A manufacturing method and technology for oil pump casings, applied in the field of aluminum alloy oil pump casings, can solve problems such as low production efficiency, difficult molding, and defects in processed surfaces, and achieve the effects of improving product qualification rate, promoting economic benefits, and improving production efficiency

Inactive Publication Date: 2017-09-29
JIANGSU HUACHENG ELECTRICAL APP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] At present, for die castings produced by conventional die casting, it is inevitable that the liquid aluminum entrains gas during the injection process, resulting in a large gas content inside the product. During the T6 heat treatment process, the product will bulge or the pores will gather and cause defects on the processed surface. Currently, T6 heat treatment is required. Aluminum alloy die castings generally use gravity casting. This casting method is dense inside the product and has no obvious defects after T6 heat treatment, but the production efficiency is very low, local details are difficult to form, and the rough machining allowance is large. Generally, it can only be used for products with simple structures.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0025] A method for manufacturing an aluminum alloy oil pump casing, the steps of the method include:

[0026] (a) Prepare materials according to the following components and the mass parts of each component; the components and mass percentages of the aluminum alloy materials used in the aluminum alloy oil pump casing are as follows: Si: 7%; Cu: 2%; Mg: 0.1 %; Mn: 0.1%; Fe: 0.1%; Zn: 0.1%; Ni: 0.1%; Sn: 0.1%; Pb: 0.1%;

[0027] (b) Refining the aluminum alloy material in an environment with a temperature of 720°C to obtain aluminum alloy liquid, and producing a soup after refining, and controlling the temperature of the aluminum alloy liquid to be 720°C;

[0028] (c) The molten aluminum alloy after the soup is transferred to the holding furnace, the temperature of the aluminum alloy liquid is controlled at 680°C, and the holding furnace is degassed;

[0029] (d) fixing the forming mold on the squeeze casting machine, preheating the barrel of the forming mold and the squeeze c...

Embodiment 2

[0043] A method for manufacturing an aluminum alloy oil pump casing, the steps of the method include:

[0044] (a) Prepare materials according to the following components and the mass parts of each component; the components and mass percentages of the aluminum alloy materials used in the aluminum alloy oil pump casing are as follows: Si: 10%; Cu: 4%; Mg: 0.5 %; Mn: 0.5%; Fe: 0.8%; Zn: 1%; Ni: 0.35%; Sn: 0.1%;

[0045] (b) Refining the aluminum alloy material in an environment with a temperature of 750°C to obtain an aluminum alloy liquid, and producing a soup after refining, and controlling the temperature of the aluminum alloy liquid to be 750°C;

[0046] (c) After the molten aluminum alloy is transferred to the holding furnace, the temperature of the aluminum alloy liquid is controlled at 690°C, and the holding furnace is degassed;

[0047] (d) fixing the forming mold on the squeeze casting machine, preheating the barrel of the forming mold and the squeeze casting machine; ...

Embodiment 3

[0061] A method for manufacturing an aluminum alloy oil pump casing, the steps of the method include:

[0062] (a) Prepare materials according to the following components and the mass parts of each component; the components and mass percentages of the aluminum alloy materials used in the aluminum alloy oil pump casing are as follows: Si: 9%; Cu: 3%; Mg: 0.3 %; Mn: 0.3%; Fe: 0.4%; Zn: 0.5%; Ni: 0.2%; Sn: 0.05%; Pb: 0.1%;

[0063] (b) Refining the aluminum alloy material in an environment with a temperature of 740°C to obtain aluminum alloy liquid, and producing a soup after refining, and controlling the temperature of the aluminum alloy liquid to be 740°C;

[0064] (c) The molten aluminum alloy after the soup is transferred to the holding furnace, the temperature of the aluminum alloy liquid is controlled at 685°C, and the holding furnace is degassed;

[0065] (d) fixing the forming mold on the squeeze casting machine, preheating the barrel of the forming mold and the squeeze ...

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Abstract

The invention discloses a manufacturing method for an aluminum alloy oil pump shell and the aluminum alloy oil pump shell manufactured by the manufacturing method. The method comprises the steps that (a) materials are prepared according to the following components and mass parts of the components, specifically, an aluminum alloy material used by the aluminum alloy oil pump shell comprises, by mass, 7%-10% of Si, 2-4% of Cu, 0-0.5% of Mg, 0-0.5% of Mn, 0-0.8% of Fe, 0-1% of Zn, 0-0.35% of Ni, 0-0.1% of Sn, 0-0.2% of Pb, 0-0.2% of Ti and the balance Al, and the total number is 100%; (b) the aluminum alloy material is refined under the environment with the temperature being 720-750 DEG C to obtain a molten aluminum alloy, after refining, liquid outlet is conducted, and the liquid outlet temperature of the molten aluminum alloy is controlled to be 720-750 DEG C; and (c) the molten aluminum alloy after liquid outlet is transferred to a heat preservation furnace, the temperature of the molten aluminum alloy is controlled to be 680-690 DEG C, and the heat preservation furnace is subjected to degassing treatment. The phenomenon of molten aluminum air entrapment in the pressing-spraying process can be avoided, thus the requirement of T6 heat treatment can be completely met, casting efficiency is improved, the product pass rate is increased, low consumption of resources and energy is achieved, and increasing of economic benefits is promoted.

Description

technical field [0001] The invention relates to a method for manufacturing an aluminum alloy oil pump casing and the manufactured aluminum alloy oil pump casing. Background technique [0002] At present, for the die castings produced by conventional die casting, it is inevitable that the aluminum liquid entrains gas during the injection process, resulting in a large gas content inside the product. During the T6 heat treatment process, the product will bulge or the pores will gather and cause defects on the processed surface. Currently, T6 heat treatment is required. Aluminum alloy die castings generally use gravity casting. This casting method is dense inside the product and has no obvious defects after T6 heat treatment, but the production efficiency is very low, local details are difficult to form, and the rough machining allowance is large. Generally, it can only be used for products with simple structures. . Contents of the invention [0003] The technical problem to ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C21/02C22C1/02C22F1/043B22D18/02
CPCC22C21/02B22D18/02C22C1/026C22F1/043
Inventor 束荣辉李一俊
Owner JIANGSU HUACHENG ELECTRICAL APP