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Power transmission device and method for pipeline washing

A technology for cleaning power transmission devices and pipes, applied in cleaning methods and utensils, chemical instruments and methods, cleaning hollow objects, etc., can solve the problems of low power, difficult to remove thoroughly, and ineffective effects, and achieve the effect of stable power

Active Publication Date: 2017-10-10
石亚民
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] For the above methods, 1. Chemical corrosion method. Due to the particularity of dirt components (main components of dirt: calcium carbonate, barium sulfate), this method is difficult to remove completely, and the corrosion of dirt will also corrode the pipe wall; 2. 1. Vibration method, this method can hardly complete the removal of dirt at the corner, and the shedding lumps cannot be discharged; 3. High-pressure sandblasting method, this method has no obvious effect, the corner and the middle section are not cleaned thoroughly, and the cleaning time cannot be grasped. It is easy to cause the possibility of pipeline wall wear; 4. The method of returning to the factory for reprocessing, this method is expensive and the cycle is long
[0005] Based on the disadvantages of the above methods, there is an urgent need for a descaling equipment that can overcome the above disadvantages. For the cleaning of coiled pipes, in order to achieve one-time complete cleaning, a necessary condition is that the cleaning equipment must have certain It is flexible and can bend with the bending of the pipeline. To achieve the function of bending and rotating for cleaning equipment, one of the most difficult problems that needs to be solved is how to provide continuous power to the cleaning equipment during the rotation process. At present, there are direct power to the cleaning equipment Increase the power motor to let the motor rotate with the cleaning equipment. Generally, this type of motor has relatively small power and poor work efficiency, so it is not suitable for cleaning large-scale mechanical pipelines.

Method used

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  • Power transmission device and method for pipeline washing
  • Power transmission device and method for pipeline washing
  • Power transmission device and method for pipeline washing

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Experimental program
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Effect test

Embodiment 1

[0035] This embodiment provides a power transmission device for pipeline cleaning, combined with figure 1 , figure 2 and image 3 As shown, it includes a power mechanism and a transmission mechanism. The power mechanism drives the cleaning mechanism through the transmission mechanism to realize cleaning operations. The power mechanism includes a power shaft motor 3 that provides power to the power shaft 24 and a coil spring motor that provides power to the coil spring 4. 6. The power shaft 24 and the coil spring 4 realize the coaxial power output through the shaft spring differential 45; the transmission mechanism is composed of a variable speed motor driving a roller mechanism, and the roller mechanism is formed by installing a roller 5 on the roller bracket 1;

[0036] The coaxial power shaft 24 and the spiral spring 4 are wound on the roller 5, and the ends of the two are transmitted to the pipeline 23 to be cleaned through the support bracket for cleaning operation.

[...

Embodiment 2

[0040] This embodiment describes in detail the power mechanism in Embodiment 1, as image 3As shown, the power shaft motor 3 and the coil spring motor 6 are respectively fixed on the motor support floors 61, 62, the power shaft motor 3 is connected to the first torque limiter 46 and then connected to the connecting rod 49, and the connecting rod 49 is connected to the power shaft 24 , the connecting rod 49 is supported on the pulley bracket 47 through the ball bearing 50, and the pulley 48 is also installed on the pulley bracket 47;

[0041] The coil spring motor 6 connects the small pulley connecting shaft 56 after connecting the reducer 60 and the second torque limiter 59 in turn, and the small pulley connecting shaft 56 is supported on the bearing bracket 57 by the bearing 58, and the small pulley connecting shaft 56 is fixedly installed with a small Pulley 55, small pulley 55 connects pulley 48 by belt 54;

[0042] The power shaft 24 passes through the center of the pulle...

Embodiment 3

[0045] This embodiment describes the transmission mechanism in Embodiment 1 in detail. The transmission mechanism is composed of a motor-driven roller mechanism. The roller mechanism is formed by installing a roller 5 on the roller bracket 1. A plurality of Roller support 25 along the axial direction of roller 5, such as figure 2 As shown, a plurality of spaced rolling wheels 26 for supporting the cutting mechanism disk on the roller 5 are installed on the rolling wheel support 25, and the rolling wheels 26 are rolling shafts or supporting bearings, and the described rolling wheels 26 for supporting the cutting mechanism disk on the roller 5 The distance between the two rollers 26 on the roller 5 is sufficient so that the two rollers can just be tangent to the cutting mechanism.

[0046] In this embodiment, the concentric power shaft 24 and coil spring 4 transmitted from the power end need to rely on the transmission mechanism for power transmission. 2, the specific structur...

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PUM

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Abstract

The invention belongs to the technical field of pipeline washing, and particularly relates to a power transmission device and method for pipeline washing. The power transmission device comprises a power mechanism and a transmission mechanism. Through the transmission mechanism, the power mechanism drives a washing mechanism to achieve washing operation. The power mechanism comprises a power shaft motor and a spiral spring motor, and a power shaft and a spiral spring achieve coaxial power output through a shaft-spring differential device. The transmission mechanism is formed in a manner that a variable speed motor drives a rolling wheel mechanism, and the rolling wheel mechanism is formed in a manner that a rolling wheel support is provided with a rolling wheel. The power shaft and the spiral spring which are coaxial are wound on the rolling wheel, and the tail end of the power shaft and the tail end of the spiral spring are transmitted to a pipeline to be cleaned through a supporting bracket to carry out washing operation. According to the power transmission device for pipeline washing, a belt wheel and a conveyor belt are utilized for enabling two powers of the power shaft and the spiral spring to be output coaxially, the spiral spring and the power shaft coaxially transmit power, the spiral spring which is located outside has the functions of extending, retracting, propelling, guiding, abrasion reducing and twisting preventing, stable power is provided for rotary cutting equipment, and the power can be adjusted at will.

Description

technical field [0001] The invention belongs to the technical field of pipeline cleaning, and in particular relates to a power transmission device and method for pipeline cleaning, which can be used to clean boiler coils and pipelines in the fields of petroleum, chemical industry, industrial mining and the like. Background technique [0002] Taking oil pipelines as an example, boiler coils and pipelines are very important links in the smelting and transportation of oil. Due to the large amount of impurities in crude oil, dirt (BaSO4) is easily generated on the inner wall of the pipeline, which can be as slow as half a year and as fast as three years. Monthly, the dirt in the pipe wall will occupy more than 70% of the space in the pipe, and the ground will affect oil output and reduce production. [0003] The usual solutions are as follows: 1. Chemical corrosion method; 2. Vibration method; 3. High-pressure sand blasting method; 4. Remove the clogged coil or pipe, transport i...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B08B9/047B08B9/032
CPCB08B9/032B08B9/047B08B2209/04B08B2209/032Y02P70/10
Inventor 石亚民贺波
Owner 石亚民