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Superhard grinding tool ceramic bonding agent, preparation method of superhard grinding tool ceramic bonding agent and superhard grinding tool ceramic bonding agent standard sample

A ceramic bond and superhard abrasive technology, which is used in the preparation of test samples, abrasives, sampling, etc., can solve the problems of unstable test results and low test efficiency, and achieve reasonable composition design, accurate setting and high efficiency. The effect of accurate detection

Inactive Publication Date: 2017-12-08
郑州国机精工发展有限公司 +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The artificial chemical analysis method has the disadvantages of low test efficiency and unstable test results, which leads to the urgent need to explore efficient and accurate modern advanced test technology in the industry to achieve efficient and accurate detection of the chemical composition of superhard abrasive vitrified bonds

Method used

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  • Superhard grinding tool ceramic bonding agent, preparation method of superhard grinding tool ceramic bonding agent and superhard grinding tool ceramic bonding agent standard sample
  • Superhard grinding tool ceramic bonding agent, preparation method of superhard grinding tool ceramic bonding agent and superhard grinding tool ceramic bonding agent standard sample
  • Superhard grinding tool ceramic bonding agent, preparation method of superhard grinding tool ceramic bonding agent and superhard grinding tool ceramic bonding agent standard sample

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Embodiment 1

[0029] The superhard abrasive vitrified bond of the present embodiment is made of the following raw materials in mass percentage: 50% SiO 2 , 30% B 2 o 3 , 2% Al 2 o 3 , 8% Li 2 O, 2% Na 2 O, 4% MgO, 1% ZrO 2 , 3% P 2 o 5 ; The vitrified bond for superhard abrasive tools is a powdery solid with a particle size not greater than 75 μm.

[0030] The preparation method of the superhard abrasive tool vitrified bond of the present embodiment comprises the following steps:

[0031] 1) According to the material-to-ball ratio of 2:1, take the raw materials in the formula amount, put them into a ball mill, and mix them evenly at a speed of 40r / min for 12 hours, then put them into a high-temperature frit furnace and heat them to 1360°C, and keep them warm for 3 hours Carry out sufficient melting, and then water quenching to obtain glass frit;

[0032] 2) Put the glass frit obtained in step 1) into an oven and dry at 100°C for 5 hours, then put the dried glass frit into a ball m...

Embodiment 2

[0035] The superhard abrasive vitrified bond of the present embodiment is made of the following raw materials in mass percentage: 55% SiO 2 , 23% B 2 o 3 , 3.5% Al 2 o 3 , 6.5% Li 2 O, 3.5% Na 2 O, 3% MgO, 0.5% ZrO 2 , 5% P 2 o 5 ; The vitrified bond for superhard abrasive tools is a powdery solid with a particle size not greater than 75 μm.

[0036] The preparation method of the superhard abrasive tool vitrified bond of the present embodiment comprises the following steps:

[0037] 1) According to the material-to-ball ratio of 1:1, take the raw materials in the formula amount, put them into a ball mill, and mix them evenly at a speed of 45r / min for 15 hours, then put them into a high-temperature frit furnace and heat them to 1360°C, and keep them warm for 3 hours Carry out sufficient melting, and then water quenching to obtain glass frit;

[0038] 2) Put the glass frit obtained in step 1) into an oven and dry at 90°C for 6 hours, then put the dried glass frit into a...

Embodiment 3

[0041] The superhard abrasive vitrified bond of the present embodiment is made of the following raw materials in mass percentage: 60% SiO 2 , 17% B 2 o 3 , 5% Al 2 o 3 , 5% Li 2 O, 5% Na 2 O, 2% MgO, 5% ZrO 2 , 1% P 2 o 5 ; The vitrified bond for superhard abrasive tools is a powdery solid with a particle size not greater than 75 μm.

[0042] The preparation method of the superhard abrasive tool vitrified bond of the present embodiment comprises the following steps:

[0043]1) According to the material-ball ratio of 1.5:1, take the raw materials in the formula amount, put them into a ball mill, and mix them evenly at a speed of 50r / min for 18 hours, then put them into a high-temperature frit furnace and heat them to 1360°C, and keep them warm for 3 hours Carry out sufficient melting, and then water quenching to obtain glass frit;

[0044] 2) Put the glass frit obtained in step 1) into an oven to dry at 110°C for 4 hours, then put the dried glass frit into a ball mill...

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Abstract

The invention relates to a superhard grinding tool ceramic bonding agent, a preparation method of the superhard grinding tool ceramic bonding agent and a superhard grinding tool ceramic bonding agent standard sample, and belongs to the technical field of chemical component detection samples and preparation thereof. The superhard grinding tool ceramic bonding agent is prepared from, by mass percent, 50%-70% of SiO2, 5%-30% of B2O3, 2%-8% of Al2O3, 2%-8% of Li2O, 2%-8% of Na2O, 0.5%-4% of MgO, 0.5%-5% of ZrO2 and 1%-5% of P2O5. The superhard grinding tool ceramic bonding agent can be used for the standard sample of superhard grinding tool ceramic bonding agent detection and analysis. The superhard grinding tool ceramic bonding agent standard sample is reasonable in component design and accurate in definite value; the problem that no superhard grinding tool ceramic bonding agent standard sample exists at present is solved; a qualified standard curve can be drawn on a modern advanced instrument; and efficient and accurate detection on the superhard grinding tool ceramic bonding agent is achieved.

Description

technical field [0001] The invention relates to a vitrified bond for superhard abrasive tools and a preparation method thereof, and a standard sample of vitrified bond for superhard abrasive tools, and belongs to the technical field of samples for chemical composition detection and their preparation. Background technique [0002] As a grinding tool, superhard abrasives are widely used in the fields of high-efficiency precision grinding in aerospace, electronic information, automobile, construction, mining, stone processing and other industries. Superabrasives refer to products made of superabrasives (diamond or cubic boron nitride) as abrasives, ceramics, resins or metals as binders, metals and other materials as substrates, and processed through specific processes. According to different types of binders, superabrasives are divided into three categories: ceramic superabrasives, resin superabrasives, and metal superabrasives. [0003] Vitrified bond for superhard abrasives ...

Claims

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Application Information

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IPC IPC(8): B24D3/14B24D3/34C03C12/00C04B35/63G01N1/28
CPCB24D3/14B24D3/342C03C12/00C04B35/6303G01N1/28G01N2001/2893
Inventor 陈学伟骆苗地胡玉静冯兵强
Owner 郑州国机精工发展有限公司
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