High-rotational speed rotor for vehicle starter and manufacturing method of high-rotational speed rotor
A starter, high-speed technology, used in the manufacture of motor generators, stator/rotor bodies, electric components, etc., can solve problems such as copper wire throwing out, and achieve increased service life, firm and reliable structure, and increased sealing force. Effect
Active Publication Date: 2017-12-12
盐城尉仁机械有限公司
View PDF6 Cites 3 Cited by
- Summary
- Abstract
- Description
- Claims
- Application Information
AI Technical Summary
Problems solved by technology
[0004] Aiming at the above-mentioned deficiencies in the prior art, the technical problem to be solved by the present invention is to provide a high-speed rotor for an automobile starter and a manufacturing method thereof, which can effectively solve the problem of the high-speed rotation of the rotor through the independently developed armature plate closing technology. Copper Wire Throwing Problems
Method used
the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View moreImage
Smart Image Click on the blue labels to locate them in the text.
Smart ImageViewing Examples
Examples
Experimental program
Comparison scheme
Effect test
Embodiment Construction
[0040] The specific content of the present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments.
[0041] Such as Figure 8 As shown, the most common structure of the traditional armature piece is the upper and lower winding slots with the same width, and the copper wires 3 can be staggered around, but when the rotor rotates at a high speed, such as 15000r / min-30000r / min, the operating environment temperature is also relatively high High, the copper wire 3 is easy to come out due to centrifugal force. The gap between the rotor and the stator of the motor is generally less than 0.5mm. If the copper wire of the rotor is slightly loose, it will rub against the stator, cause a short circuit, and damage the electromagnetic switch and the rotor and stator. Car wiring may be damaged.
[0042] Such as Figure 9 As shown in Fig. 1, another common upper narrow and lower wide structure of the traditional armature sheet windi...
the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More PUM
Login to View More Abstract
The invention discloses a high-rotational speed rotor for a vehicle starter and a manufacturing method of the high-rotational speed rotor. The high-rotational speed rotor comprises an armature shaft, an armature assembly and a commutator, wherein the armature assembly and the commutator are sequentially arranged at a middle part of the armature shaft, the armature assembly is formed by laminating a plurality of armature sheets, heat dissipation holes are annularly and uniformly formed in middle parts of the armature sheet, copper wires are wound around winding grooves by four layers in a staggered way, the copper wires are closed in the winding grooves by closed parts of the armature sheets, end parts of the armature sheets are protruded and then rolled to form sealing parts, the copper wires are limited in the winding grooves by the sealing parts, U-shaped grooves are formed in the outer circumference of the commutator and are equal in numbers of the winding grooves, initial ends and stop ends of the copper wires are laminated in the U-shaped grooves, and gaps among the copper wires and among the copper wires and the winding grooves are all filled with solidified 8411 solvent-free epoxy resin paint. The high-rotational speed rotor is firm and reliable in structure, the copper wires are prevented from being deformed and loosen even thrown away to cause the motor to be circuit-shorted when a vehicle starter motor is used in a high-temperature state, and the service lifetime of the motor is prolonged.
Description
technical field [0001] The invention belongs to the technical field of starters, and in particular relates to a high-speed rotor for an automobile starter and a manufacturing method thereof. Background technique [0002] The car starter is a valuable part of the car. The car starting system converts the electric energy stored in the battery into mechanical energy. To realize this conversion, the starter must be used. The function of the starter is to generate power from the DC motor, and drive the crankshaft of the engine to rotate through the transmission mechanism, so as to realize the starting of the engine. The utility model patent 201520218047.5 of Dicks Auto Electric Shanghai Co., Ltd. has disclosed the structure of the rotor of the automobile starter. The copper wire winding method disclosed in this patent "the rotor is installed with multiple installation slots along the axial direction, and is wound sequentially on the installation slots" represents a typical tradi...
Claims
the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More Application Information
Patent Timeline
Login to View More IPC IPC(8): H02K1/26H02K3/28H02K15/02
CPCH02K1/265H02K3/28H02K15/026H02K2213/03
Inventor 肖立卫张明夫
Owner 盐城尉仁机械有限公司