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Alloys for thermal spraying, alloy wires for thermal spraying, film capacitors, and solder alloys

A technology of film capacitors and solder materials, applied in the direction of film/thick film capacitors, capacitors, fixed capacitors, etc., can solve the problems of film shrinkage, film end face and end face electrode joint weakening, etc., to achieve firm joint and reduce the loss of electric energy Effect

Active Publication Date: 2018-11-23
SENJU METAL IND CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, when an alloy containing more than a certain amount of Cu is applied to a metallized film capacitor as in the aforementioned Patent Documents 1 and 2, there is a problem that the temperature of the film end surface of the internal electrode becomes too high during sputtering, causing the film to shrink. The junction between the thin film end surface of the internal electrode and the end surface electrode becomes weak

Method used

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  • Alloys for thermal spraying, alloy wires for thermal spraying, film capacitors, and solder alloys
  • Alloys for thermal spraying, alloy wires for thermal spraying, film capacitors, and solder alloys
  • Alloys for thermal spraying, alloy wires for thermal spraying, film capacitors, and solder alloys

Examples

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no. 1 approach

[0034] Such as figure 1 As shown, the film capacitor 1 according to the first embodiment of the present invention is a wound-type metallized film capacitor, and includes an internal electrode 10 and two end faces 10A, 10B formed in the width direction of the internal electrode 10 to lead out the electrodes. to the external end face electrodes 11A, 11B.

[0035] The internal electrodes 10 are formed by winding a metallized film 12 . The metallized film 12 has aluminum vapor-deposited on a polypropylene film as a dielectric film. A plurality of metallized films 12 can be stacked and wound.

[0036] The metallization layer is formed by spraying the alloy for thermal spraying mentioned later of this invention about end surface electrode 11A, 11B. The outer peripheries of internal electrodes 10 and end surface electrodes 11A and 11B are covered with insulator 13 . Lead wires 14A and 14B are joined to end surface electrodes 11A and 11B so as to protrude from insulator 13 , resp...

no. 2 approach

[0038] Such as figure 2 As shown, the film capacitor 2 of the second embodiment is a laminated metallized film capacitor, and includes an internal electrode 20 and two end faces 20A and 20B formed in the width direction of the internal electrode 20 so that the electrodes are led out to the outside. Electrodes 21A, 21B.

[0039] The internal electrodes 20 are laminated with a plurality of metallized films 22 formed by vapor-depositing aluminum on a polypropylene film as a dielectric film. The vapor-deposited portions 22 a of the metallized film 22 on which aluminum is vapor-deposited are laminated so as to protrude alternately from the end faces 20A and 20B.

[0040] The alloy for thermal spraying which will be mentioned later of this invention is thermal sprayed about end surface electrode 21A, 21B, and the metal sprayed layer is formed. The outer peripheries of internal electrodes 20 and end surface electrodes 21A and 21B are covered with insulator 23 . Lead wires 24A and...

no. 3 approach

[0042] Such as image 3As shown, the film capacitor 3 of the third embodiment is an electrode foil type film capacitor, and includes an internal electrode 30 and end surface electrodes formed on both end surfaces 30A and 30B in the width direction of the internal electrode 30 to lead the electrodes to the outside. 31A, 31B. In this figure, a part of the internal electrode 30 is exploded for convenience of description.

[0043] The internal electrode 30 has metal foils 30a, 30b and dielectric thin films 30c, 30d. Aluminum is used for metal foil 30a, 30b of this embodiment. The metal foil 30a and the dielectric film 30c are stacked so that the metal foil 30a protrudes from the one end surface 30A side with respect to the dielectric film 30c, and an electrode film 30C is formed. The metal foil 30b and the dielectric film 30d are stacked so that the metal foil 30b protrudes from the other end surface 30B side with respect to the dielectric film 30d to form an electrode film 30D...

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Abstract

The invention relates to alloy for spray plating, alloy wire for spray plating, film capacitor and alloy of solders. A spray coating alloy used for bonding the internal electrode and the end electrodeis provided, a spray coating alloy wire formed by the spray plating alloy, a film capacitor made by spraying the alloy on the electrode and a soldering alloy with strong soldering and soldering. Thealloy Sn and the solder alloy are 30 mass% or less than 45 mass%, Sb is 0.5 mass% and 1 mass%, Cu is more than 0.1 mass% and less than 0.5 mass%, the allowance is Zn. The alloy wire for spray platingis formed by the alloy used for spray plating. The film capacitors (1) have internal electrodes (10), and two end faces (10A) and (10B) end electrodes (11A) and (11B) formed in the width of the internal electrodes (10). The alloy on the surface electrode (11A) and (11B) is sprayed with spray plating. The outer circumference of the internal electrode (10), the end face electrode (11A), and (11B) iscovered by the insulator (13). For the end electrode (11A) and (11B), the lead wire (14A) and (14B) are respectively joined in the way of self insulator (13) protrusion.

Description

technical field [0001] The present invention relates to an alloy for thermal spraying, an alloy wire for thermal spraying formed of the alloy for thermal spraying, a film capacitor using the alloy for thermal spraying, and a solder alloy. Background technique [0002] Conventionally, zinc, tin, zinc-tin alloy, and aluminum have been used as electrode lead materials for film capacitors in consideration of the environment. [0003] For film capacitors, there are metallized film capacitors in which a metal film obtained by vapor-depositing metal on a dielectric film is used as an internal electrode; and a film in which a metal foil and a dielectric film are stacked and wound is used as an internal electrode foil electrode type film capacitors. Metallized film capacitors include a wound type in which metallized films are wound to form internal electrodes, and a stacked type in which metallized films are stacked to form internal electrodes. The lead-out method of the external e...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C22C18/00H01B1/02H01G4/232H01G4/33
CPCC22C18/00H01B1/02H01G4/2325H01G4/33
Inventor 林展生清野雅文
Owner SENJU METAL IND CO LTD