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Low-dust and low-toxicity flux-cored welding wire and use method thereof

A technology of flux-cored welding wire and flux core, which is applied in the field of welding material manufacturing, can solve the problems of high MnO in smoke and dust, achieve the effects of reducing welding smoke, excellent welding process performance, improving working environment and physical and mental health

Active Publication Date: 2018-05-11
武汉铁锚焊接材料股份有限公司
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  • Abstract
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  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, a large amount of smoke and dust will be generated during the welding process of flux-cored wire. Due to the large amount of manganese in the powder, the smoke contains high MnO. The long-term inhalation of welding fume by welders will lead to "manganese poisoning", "welder pneumoconiosis", etc. occupational disease

Method used

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  • Low-dust and low-toxicity flux-cored welding wire and use method thereof
  • Low-dust and low-toxicity flux-cored welding wire and use method thereof

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Embodiment Construction

[0024] The following clearly and completely describes the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, but not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

[0025] The formula of low-dust and low-toxicity flux-cored welding wire in the embodiment is shown in Table 1. The steel skin is SPCC steel strip with Mn content of 0.28% (mass percentage), which is produced by conventional flux-cored welding wire manufacturing process. Table 2 shows the chemical composition and mechanical properties of the deposited metal of the flux-cored wire corresponding to the embodiment; the welding conditions of the low-dust and low-toxicity flux-cored wire in the embodiment: the shielding gas is rich in argo...

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Abstract

The invention provides a low-dust and low-toxicity flux-cored welding wire. The low-dust and low-toxicity flux-cored welding wire comprises a sheet iron and a flux core. The flux core comprises, by mass percentage, 40-48% of rutile, 6-12% of quartz, 6-10% of magnetite, 4-6% of aluminum powder, 10-15% of ferrosilicon, 3-5% of ferrotitanium, 4-5% of nickel powder, 1-3% of marble and balance iron powder and inevitable impurities. The filling rate of the flux core in the flux-cored welding wire ranges from 14 to 16%. According to the low-dust and low-toxicity flux-cored welding wire, due to the fact that the flux core does not contain manganese and fluoride, the amount of dust generated in the flux-cored welding wire welding process is reduced remarkably, and welding fume does not contain harmful fluoride and almost no MnO. Meanwhile, argon-enriched shielding gas welding is adopted for the flux-cored welding wire, and according to the comprehensive performance of deposited metal and welding joints, the yield strength is larger than or equal to 470 MPa, the tensile strength is larger than or equal to 550 MPa, the elongation is larger than or equal to 22%, and Akv is larger than or equalto 47 J under the condition of minus 60 DEG C.

Description

technical field [0001] The invention belongs to the technical field of welding material manufacturing, and in particular relates to a low-dust and low-toxicity flux-cored welding wire. Background technique [0002] Manganese is one of the five common elements in the steel industry and is a commonly used strengthening element; since manganese is an austenite forming element and a commonly used metal toughening element, in order to ensure the strength and low temperature toughness of steel, it is used in various steel materials Manganese content is high, such as commonly used steel 16Mn, its main components are manganese and carbon. Similarly, the metallurgical principle of flux-cored welding wire is similar to that of steelmaking. Manganese is an important alloying element, which plays an important role in improving the strength and low-temperature impact toughness of the flux-cored welding wire deposited metal, and is also contained in the slag formed by flux-cored welding w...

Claims

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Application Information

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IPC IPC(8): B23K35/22
CPCB23K35/22
Inventor 吴光辉蔡俊王天虎陈成王玮张伟杨宗全杨恒闯
Owner 武汉铁锚焊接材料股份有限公司
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