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Lightweight aggregate concrete used for 3D printing and preparation method and application thereof

A lightweight aggregate concrete, 3D printing technology, applied in the direction of manufacturing tools, ceramic molding machines, etc., can solve the problem of printing structure without mold support, to reduce the possibility of collapse, reduce pressure, reduce plastic deformation Effect

Inactive Publication Date: 2018-06-15
TONGJI UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] However, there is no mold support for the printed structure during the molding process, which requires the concrete mixture to bear its own weight and other loads, and to set rapidly without deformation to reach the target strength
Traditional concrete materials can no longer meet the requirements of 3D printing technology, and the selection and proportion of concrete materials need to be improved urgently

Method used

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  • Lightweight aggregate concrete used for 3D printing and preparation method and application thereof
  • Lightweight aggregate concrete used for 3D printing and preparation method and application thereof
  • Lightweight aggregate concrete used for 3D printing and preparation method and application thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0025] A lightweight aggregate concrete for 3D printing, comprising the following raw materials in parts by weight: 100 parts of 42.5R ordinary Portland cement, 30 parts of grade I fly ash, 1 part of grade I silica fume, 20 parts of water, quick-setting 2 parts of agent, 2 parts of early strength agent, 1 part of flocculant, 100 parts of lightweight aggregate.

[0026] The raw materials and weight ratio of lightweight aggregate are: 3-5mm fly ash ceramsite: 1-3mm fly ash ceramsite: 0-1mm ceramic particles = 20:80:30.

[0027] The preparation method of the above-mentioned lightweight aggregate concrete for 3D printing comprises the following steps:

[0028] Step 1: Mix ceramic particles of 0-1 mm, fly ash ceramsite with a particle size of 1-3 mm and fly ash ceramsite of 3-5 mm according to the formula, and stir evenly to prepare light aggregate raw materials for use;

[0029] Step 2: Mix 42.5R ordinary Portland cement, fly ash, silica fume, accelerator, early strength agent an...

Embodiment 2

[0033] A lightweight aggregate concrete for 3D printing, comprising the following raw materials in parts by weight: 100 parts of 42.5R ordinary Portland cement, 30 parts of grade I fly ash, 5 parts of grade I silica fume, 25 parts of water, quick-setting 3 parts of agent, 3 parts of early strength agent, 1 part of flocculant, and 120 parts of lightweight aggregate.

[0034] The raw materials of lightweight aggregate and their weight ratio are: 0-1mm ceramic particles: 3-5mm shale ceramsite: 1-3mm fly ash ceramsite = 30:30:70.

[0035] The preparation method of the above-mentioned lightweight aggregate concrete for 3D printing comprises the following steps:

[0036] Step 1: Mix according to the formula amount: 0-1mm ceramic particles, 1-3mm particle size fly ash ceramsite and 3-5mm shale ceramsite, stir evenly, and prepare light aggregate raw materials, set aside;

[0037] Step 2: Mix 42.5R ordinary Portland cement, fly ash, silica fume, accelerator, early strength agent and f...

Embodiment 3

[0046]Adopt the formula similar to embodiment 2, difference is that, the formula of the present embodiment is as follows:

[0047]

[0048] After testing, lightweight aggregate concrete has good tensile and compressive properties.

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Abstract

The invention relates to a lightweight aggregate concrete used for 3D printing and a preparation method and an application thereof. The concrete comprises the following components in parts by weight:100 parts of Portland cement, 30 parts of fly ash, 1-5 parts of silicon ash, 20-45 parts of water, 1-5 parts of an accelerator, 1-5 parts of an early strength agent, 1-3 parts of a flocculating agent,and 80-200 parts of a light aggregate. The preparation method comprises the following steps: mixing ceramsite to obtain the light aggregate, then mixing Portland cement, fly ash, silicon ash, the accelerator, and the early strength agent to obtain mixed powder, and uniformly mixing the light aggregate and the mixed powder to obtain a coagulation material, which can be used as the raw material ofa 3D printer construction concrete structure. Compared with the prior art, self weight of the lightweight aggregate concrete is light, pressure of the concrete at middle and upper layers on the concrete at a lower layer during a printing process can be greatly reduced, plastic deformation of the concrete at bottom is reduced, collapse possibility is reduced, and the concrete provides the heat insulation function for the concrete material.

Description

technical field [0001] The invention relates to the technical field of civil engineering, in particular to a lightweight aggregate concrete for 3D printing and its preparation method and application. Background technique [0002] Concrete is the most widely used building material in contemporary architecture. With a history of 200 years, it has become a hugely used construction material in contemporary society and has made great contributions to construction projects. However, in traditional construction techniques, the use of concrete produces a high proportion of construction waste. China produces about 600 million tons of construction waste every year. Coupled with the increase in labor costs, the construction industry, which uses a very high amount of concrete, will face a huge challenge. Therefore, in the construction industry, it is necessary to develop a new type of construction material and construction technology to replace the traditional construction process, th...

Claims

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Application Information

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IPC IPC(8): C04B28/04B28B1/00
CPCC04B28/04B28B1/001C04B18/027C04B2111/00181C04B2201/50C04B18/08C04B18/146C04B2103/12C04B2103/0068C04B18/023C04B14/108C04B22/148C04B22/0093C04B22/12C04B24/2623C04B22/06C04B24/124C04B24/26
Inventor 袁勇陶亚欣姜伟崔维久王孝云
Owner TONGJI UNIV
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