Continuous production equipment set for pre-stressed track plates

A complete set of equipment and track slab technology, which is applied in the field of continuous production of prestressed track slab complete sets of equipment, can solve problems such as low labor efficiency and difficulty in ensuring product quality, and achieve the effect of realizing production

Active Publication Date: 2018-07-13
SHANDONG LINQU SLEEPER
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] For the above-mentioned production process, there is not yet a complete set of process lines and related equipment to realize production, and it is necessary to repeatedly transfer the track plate mold, so the labor efficiency is low and the quality of the product is difficult to be guaranteed.

Method used

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  • Continuous production equipment set for pre-stressed track plates
  • Continuous production equipment set for pre-stressed track plates
  • Continuous production equipment set for pre-stressed track plates

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Embodiment Construction

[0045] Such as figure 1 As shown, the present invention provides an example of a complete set of equipment for the continuous production of prestressed track plates, which includes demoulding process equipment, mold cleaning process equipment, pre-assembly process equipment and pouring equipment that are sequentially distributed from front to back. Among them, the demoulding process equipment includes the top side bolt mechanism, the tensioning mechanism, the disassembling mechanism and the demolding mechanism. The mold cleaning process equipment includes the mold cleaning mechanism and the spraying mechanism. The pre-assembly process equipment includes the embedded casing installation mechanism, Reinforcement cage moulding mechanism, threading mechanism, initial tensioning mechanism, cushion block placement mechanism, tensioning mechanism and insulation monitoring mechanism. Pouring equipment includes pouring mechanism, vibrating mechanism and napping mechanism. figure 1 As show...

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Abstract

The invention discloses continuous production equipment set for pre-stressed track plates. The continuous production equipment set comprises mould release procedure equipment, mould clearing procedureequipment, workpiece pre-assembling procedure equipment and pouring equipment which are sequentially distributed from the front to the rear and further comprises two sets of conveying mechanisms which are arranged in parallel and used for conveying track plate dies and a turning conveying mechanism which is located at one ends of the two sets of conveying mechanisms and used for conveying the track plate dies, wherein the two sets of conveying mechanisms and the turning conveying mechanism form a U-shaped conveying line; a plurality of track plate dies are arranged on the conveying line at intervals; one side of the conveying line is provided with a water curing tank and a track plate storage shelf; and the other ends of the two sets of conveying mechanisms are provided with curing boxes,and a plurality of carriers are arranged in the curing boxes. The continuous production equipment set for the pre-stressed track plates further comprises a transferring trolley which can open the boxgates of the curing boxes and at the same time convey the track plate dies onto the carriers. The continuous production equipment set can realize the continuous production of the pre-stressed track plates and has the advantages that the production quality of the track plates is effectively ensured, and the labor efficiency is increased.

Description

Technical field [0001] The invention relates to a complete set of equipment for continuous production of prestressed track plates. Background technique [0002] At present, with the continuous development of my country's high-speed railway construction level, the form of ballastless track structure is widely adopted. In order to improve the structure of ballastless track under different operating conditions and provide strong technical support for the "going out" development strategy of my country's high-speed railway, the Ministry of Railways organized relevant units to independently develop CRTSⅢ slab ballastless track structure. [0003] In the production process of CRTSⅢ type track slab (prestressed track slab), the following process steps are required. First, the mold must be cleaned to ensure the appearance quality of the track slab concrete. After the template is cleaned, a layer of release agent is sprayed evenly; The installation and lifting of the embedded casing, the in...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B28B15/00B28B23/04B28B11/24B28B13/06B28B7/38B28B7/00B28B17/00G01R31/12B65G37/00B65G35/00
CPCG01R31/1263B65G35/00B65G37/00B28B7/0002B28B7/386B28B7/388B28B11/245B28B13/065B28B15/00B28B17/00B28B23/022B28B23/04B28B23/043Y02A40/81
Inventor 黄兴启艾其开郑红彬廉栋张利明张大伟王帅张杰张永刘凯强
Owner SHANDONG LINQU SLEEPER
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