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A kind of production technology of Pixian watercress continuous closed post-ripening fermentation

A production process and post-ripening fermentation technology, applied in the production process of Pixian Douban, can solve the problems of affecting the flavor and taste of the product, loss of volatile substances, and different product quality, and achieve a complex flavor that is full and rich, and the color is bright and ruddy. , the effect of improving production efficiency

Active Publication Date: 2021-09-24
XIHUA UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0009] 2. The application for this invention is provided with partitions in the fermentation tank, the purpose is to separate the liquid that gradually seeps down, and then circulate it. Although this solves the problem of uniform solid-liquid mixing to a certain extent, it cannot be completely solved, because : The infiltration of water has a time problem, and the transfer of water has a process, so the water cannot be circulated all the time, so the mass transfer is uneven, that is, the distribution of water in the sauce still has a gradient, and the water is not uniform , it will still cause uneven reaction, different degrees of fermentation will lead to different product quality, and different fermentation efficiencies;
[0011] 4. During the fermentation process of the application for this invention, the liquid circulation method is adopted. When the fermentation reaches a certain level, the liquid is concentrated by vacuum evaporation and then backfilled. This process adopted does not take into account the influence of water on the fermentation process, nor does it consider Pi County watercress fermentation microorganisms have a process of succession of types and quantities, which may affect the quality of fermentation; at the same time, vacuum evaporation will cause a large amount of volatile substances to be lost, and may also generate other molecular substances;
[0012] 5. Since the fermenter is a fully enclosed fermenter, sunlight cannot enter the fermenter, resulting in the color of the fermented bean paste not being bright enough, and because there is no sunlight, it may also cause bacterial succession during the fermentation process The process is affected, which ultimately affects the flavor and mouthfeel of the product

Method used

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  • A kind of production technology of Pixian watercress continuous closed post-ripening fermentation
  • A kind of production technology of Pixian watercress continuous closed post-ripening fermentation

Examples

Experimental program
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Embodiment 1

[0053] In this embodiment, a fully enclosed fermenter is used for fermentation. A total of four fermenters are used for fermentation, namely, fermenter I1, fermenter II2, fermenter III3, and fermenter IV4. The specific structures of each fermenter are the same. Specifically:

[0054] Including a tank body 11 and a stirring paddle 12, at least two stirring paddles 12, the stirring paddle 12 is installed in the tank body 11, the tank body 11 is equipped with a jacket layer 13, and the jacket layer 13 is connected with a water inlet pipe 14 and a water outlet pipe 15 , a temperature detector 16, a humidity detector 17, an ultraviolet lamp and a fluorescent lamp 18 are installed in the tank body 11, and the tank body 11 is provided with a feed inlet, a discharge outlet, a sterile dry air inlet and an exhaust outlet 19, The feeding port is connected with a feed pipe 20, the discharge port is connected with a discharge pipe 21, the sterile dry air inlet is connected with an air inta...

Embodiment 2

[0077] Each fermenter that this implementation adopts is identical with embodiment 1, and difference is:

[0078] The process of this embodiment is:

[0079] Step 1, raw materials into the fermenter Ⅰ

[0080] Add the fermented mature pepper embryos and sweet petals into the fermenter I according to the mass ratio of 7:3;

[0081] Step 2, fermentation in fermenter Ⅰ

[0082] After the temperature of the fermenter I was raised to 30°C, after 12 hours of heat preservation and fermentation, salt was added to the reactor;

[0083] Step 3, Fermentation Tank II Fermentation

[0084] Transfer 2 / 3 of the total mass of bean paste in fermenter Ⅰ to fermenter Ⅱ, add salt to fermenter Ⅱ, and add mature bean paste to fermenter Ⅱ during the first fermentation in fermenter Ⅱ. 14 cycles of fermentation were carried out, and the fermentation operation of each cycle was as follows: after the fermentation temperature was raised to 55°C, heat preservation and fermentation for 4 hours, and the...

Embodiment 3

[0094] Each fermenter that this implementation adopts is identical with embodiment 1, and difference is:

[0095] The process of this embodiment is:

[0096] Step 1, raw materials into the fermenter Ⅰ

[0097] Add the fermented mature pepper embryos and sweet petals into the fermenter Ⅰ according to the mass ratio of 7:2.5;

[0098] Step 2, fermentation in fermenter Ⅰ

[0099] After the temperature of the fermenter I was raised to 28°C, after 15 hours of heat preservation and fermentation, salt was added to the reactor;

[0100] Step 3, Fermentation Tank II Fermentation

[0101] Transfer 7 / 12 of the total mass of bean paste in fermenter Ⅰ to fermenter Ⅱ, add salt to fermenter Ⅱ, and add mature bean paste to fermenter Ⅱ during the first fermentation in fermenter Ⅱ. 11 cycles of fermentation were carried out in the middle, and the fermentation operation of each cycle was as follows: after the fermentation temperature was raised to 52°C, the temperature was kept for 4.5 hours...

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Abstract

The invention discloses a continuous closed post-ripening fermentation production process of Pixian watercress, which is characterized in that it comprises the following steps: step 1, fermented mature pepper embryos and sweet petals according to the mass ratio of 7: (2-3) Proportionally added to the fermenter Ⅰ; step 2, after the temperature of the fermenter Ⅰ was raised to 24-30°C, after heat preservation and fermentation for 12-24 h, salt was added to the reactor; step 3, the total mass of bean paste in the fermenter Ⅰ 1 / 2-2 / 3 of the total mass of bean paste in the fermenter II is transported to the fermenter II, and 8-14 cycles of fermentation are carried out in the fermenter II; step 4, 1 / 2-2 / 3 of the total mass of bean paste in the fermenter II is transported to In the fermenter III, carry out 8-10 cycles of fermentation in the fermenter III; step 5, transport 1 / 2-2 / 3 of the total mass of soybean paste in the fermenter III to the fermenter IV, and in the fermenter IV Carry out 8‑10 cycles of fermentation. The process provided by the invention can not only produce products whose flavor and taste meet the requirements of Pixian Douban, but also shorten the fermentation time.

Description

technical field [0001] The invention relates to a production process of Pixian watercress, in particular to a process for accelerating post-ripening of Pixian watercress. Background technique [0002] Pixian bean paste is named after it is produced in Pixian County, Chengdu City, Sichuan Province. Its traditional processing technology has a history of nearly 300 years. The main production processes include pepper making, valve making, and post-ripening brewing. Pixian bean paste has the characteristics of spicy and mellow taste, crisp petals, bright red palm oil, sticky velvet, and rich sauce, so it is deeply loved by consumers. It is also an indispensable condiment for cooking Sichuan cuisine. The reputation of "soul". The post-ripening fermentation process of Pixian Douban is mainly to mix the mature moldy petals and pepper blanks in a certain proportion, add an appropriate amount of salt and water, and then send them to the fermentation tank for post-ripening fermentatio...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): A23L11/50
CPCA23L11/50
Inventor 丁文武车振明刘建伟刘平刘义黄玉坤吉礼谢思熊乙帆吉俊臣
Owner XIHUA UNIV
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