A nickel ferrite-based ceramic inert anode material for aluminum electrolysis and its preparation method
An inert anode, nickel ferrite-based technology, which is applied in the field of aluminum electrolysis technology and ceramic matrix composite materials, can solve the problem that the conductivity and corrosion resistance of the base metal ceramic inert anode cannot be balanced, and overcome the conductivity and corrosion resistance. Unable to take into account the effects of ensuring purity and reducing manufacturing costs
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Embodiment 1
[0030] Weigh the raw material Fe respectively according to the mass ratio required by the design 2 o 3 powder, NiO powder, MnO 2 Powder and V 2 o 5 Powder, mass ratio according to Fe 2 o 3 All react with NiO to form NiFe 2 o 4 spinel, the rest with a mass fraction of 17% NiO, MnO 2 The mass fraction is 1%, V 2 o 5 The mass fraction of Fe is 1.5%; where Fe 2 o 3 Powder particle size≤1μm, NiO powder particle size≤10μm, MnO 2 Powder particle size≤5μm, V 2 o 5 Powder particle size ≤100μm;
[0031] Put all the raw materials into a ball mill tank, add deionized water to wet mill and mix for 6 hours, and then dry the mixed material at 100±2°C;
[0032] Add polyvinyl alcohol solution with an organic binder mass fraction of 8% to the dried mixed material, the organic binder accounts for 2% of the total mass of the dried mixed material, then mix evenly, and then sieve out the particle size The part of ≤250μm is used as a primary bonding material;
[0033] The primary bo...
Embodiment 2
[0041] Weigh the raw material Fe respectively according to the mass ratio required by the design 2 o 3 powder, NiO powder, MnO 2 Powder and V 2 o 5 Powder, mass ratio according to Fe 2 o 3 All react with NiO to form NiFe 2 o 4 spinel, the rest with a mass fraction of 11% NiO, MnO 2 The mass fraction is 2%, V 2 o 5 The mass fraction of Fe is 1%; where Fe 2 o 3 Powder particle size≤1μm, NiO powder particle size≤10μm, MnO 2 Powder particle size≤5μm, V 2 o 5 Powder particle size ≤100μm;
[0042] Put all the raw materials into a ball mill tank, add deionized water to wet mill and mix for 4 hours, and then dry the mixed material at 100±2°C;
[0043] Add a polyvinyl alcohol solution with a mass fraction of 5% of the organic binder to the dried mixed material, the organic binder accounts for 4% of the total mass of the dried mixed material, then mix evenly, and then sieve out the particle size The part of ≤250μm is used as a primary bonding material;
[0044] The prim...
Embodiment 3
[0052] Weigh the raw material Fe respectively according to the mass ratio required by the design 2 o 3 powder, NiO powder, MnO 2 Powder and V 2 o 5 Powder, mass ratio according to Fe 2 o 3 All react with NiO to form NiFe 2 o 4 spinel, the rest with a mass fraction of 5% NiO, MnO 2 The mass fraction is 3%, V 2 o 5 The mass fraction of Fe is 0.5%; where Fe 2 o 3 Powder particle size≤1μm, NiO powder particle size≤10μm, MnO 2 Powder particle size≤5μm, V 2 o 5 Powder particle size ≤100μm;
[0053] Put all the raw materials into a ball mill tank, add deionized water to wet mill and mix for 8 hours, and then dry the mixed material at 100±2°C;
[0054] Add polyvinyl alcohol solution with an organic binder mass fraction of 2% to the dried mixed material, the organic binder accounts for 6% of the total mass of the dried mixed material, then mix evenly, and then sieve out the particle size The part of ≤250μm is used as a primary bonding material;
[0055] The primary bon...
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