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Efficient servo sprayer

A sprayer and servo motor technology, applied in the direction of the spraying device, can solve the problems of small swing range, increased production cost, and complexity, and achieve the effects of reducing process time, ensuring spraying effect, and reducing production cost

Pending Publication Date: 2018-10-16
BENGBU LONGHUA DIE CASTING MACHINE CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, some mold structures are relatively complicated, relying on the sprayer to move up and down the spraying effect is not good, and there is a phenomenon of uneven spraying of the release agent. For example, the application number is a kind of connecting rod sprayer disclosed in CN201520636712.2, which relates to the technical field of sprayers , including a support, a fixed arm, a sprayer, a control device, a hydraulic cylinder, a fixed seat, a slide rod, a fixed block, a spray head and a buffer spring, the fixed arm is fixedly arranged on the upper part of the support, and the sprayer is fixedly arranged on the support , the control device is arranged on the upper side of the fixed arm and controls the sprayer, the hydraulic cylinder is fixedly arranged on the front end of the fixed arm through the fixed seat, and the slide bar can be moved up and down on the fixed seat. The application number is CN201710109962.4 which discloses a Servo connecting rod sprayer, which includes a driving slide, a worm and gear rotating mechanism, a driving connecting rod, a driven connecting rod, a spray arm, a connecting pipe and a spraying module, the worm and gear rotating mechanism is arranged on the driving sliding, and the One end of the active connecting rod is set on the output shaft of the worm and gear rotating mechanism. When the servo motor is actually used, the swing range is small, and the release agent sprayed can only be within a small range, so that the release agent on the mold body The agent is uneven, and it takes a long time to wait for a better spray effect, which increases the process time and increases the production cost

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0025] Such as figure 1 As shown, a high-efficiency servo sprayer includes a support 11 and a concave carriage 12 fixedly connected to the upper end of the support 11. The carriage 12 is provided with a sprayer 13 and a control device for improving the spray effect. 13 The spray end is connected to the air nozzle 15 via a hose 14. The control device includes a left and right control assembly for controlling the left and right movement of the sprayer 13, a swing control assembly for controlling the swing of the air nozzle 15, and the swing control assembly moves up and down via a telescopic assembly or The swing component swings left and right to drive the air nozzle 15 to reciprocate at a high speed to achieve efficient spraying; the left and right control components include a box 16 fixedly connected to one side of the sprayer 13, and a pulley is provided at the bottom of the box 16 and the sprayer 13, and the box 16 is far away from the sprayer. One end of sprayer 13 is prov...

Embodiment 2

[0031] Such as figure 1 and figure 2As shown, the structure of this embodiment is basically the same as that of Embodiment 1, and the similarities will not be repeated. The difference is that a buffer device is provided on the telescopic assembly, and the buffer device includes a limiting plate 51 and a limiting flange 52 One end of the limiting plate 51 is fixedly connected to the upper end of the box body 16, the limiting plate 51 is provided with a limiting hole, one end of the swing arm 42 passes through the limiting hole, and two limiting flanges 52 are respectively arranged in the swinging arm 42 Two ends of a section perpendicular to the box body 16, springs are fixedly connected to one side close to each other in the limit flange 52, and the telescopic support 41 is an electric support. In this way, the buffer device provided can further reduce the position when the telescopic assembly moves up and down. The impact force at the maximum stroke, thereby increasing the ...

Embodiment 3

[0033] Such as figure 1 As shown, the structure of this embodiment is basically the same as that of Embodiment 1, and the similarities will not be repeated. The difference is that the support 11 is a hollow structure, and a through hole 31 is provided at the connection between the carriage 12 and the support 11. There is also a valve at the bottom of the support 11, so that the hollow structure support 11 can collect the release agent attached to the side wall of the box body 16 and the outer wall of the sprayer 13, and flow into the support 11 through the through hole 31. , taken out through the valve, and the usage rate of the release agent is increased through recycling, thereby further reducing the production cost.

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Abstract

The invention relates to the technical field of sprayers, in particular to an efficient servo sprayer. A control device comprises a left-right control component for controlling the left-right movementof the sprayer and a swinging control component for controlling the swinging of a spray nozzle. The swinging control component drives the spray nozzle to do a reciprocating motion at a high speed through the up-down movement of an extending-and-contracting component or left-right swinging of a swinging component to realize efficient spraying. According to the efficient servo sprayer, the left-right movement of the sprayer can be realized through the left-right control component, the high-speed reciprocating swinging of the spray nozzle can be realized through the swinging control component, the swinging angle and the swinging frequency of the spray nozzle are adjustable, and the efficient servo sprayer can be suitable for different working environments; simultaneous swinging and left-right movement can be realized, and the interaction of the simultaneous swinging and left-right movement can make the distribution range of a sprayed release agent greater and wider; and the release agentcan be adhered to a mold for shorter time, the release agent is distributed more uniformly under the action of the efficient servo sprayer, and the process time is shortened on the premise of ensuring the spraying effect.

Description

Technical field: [0001] The invention relates to the technical field of spray machines, in particular to a high-efficiency servo spray machine. Background technique: [0002] The die-casting machine is a series of industrial casting machines that hydraulically inject molten metal into the mold under pressure to cool and form it, and obtain solid metal castings after the mold is opened. It was originally used for die-casting characters. With the advancement of science and technology and industrial production, especially with the development of industries such as automobiles, motorcycles and household appliances, and starting from energy saving and saving raw materials, die-casting technology has achieved extremely rapid development. The spray machine is a machine that disperses the liquid into a mist. The spray machine is used for: (1) uniform spraying of the release agent; (2) rapid cooling of the mold; (3) cleaning the surface of the mold; (4) providing stable and Fast pro...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B05B13/04B05B14/00B22D17/20
CPCB05B13/041B05B14/00B22D17/20
Inventor 周文平
Owner BENGBU LONGHUA DIE CASTING MACHINE CO LTD
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