Car body light-weight design method

A lightweight design and vehicle body technology, applied in design optimization/simulation, calculation, special data processing applications, etc., can solve problems such as optimization and analysis results being restricted, and achieve the effect of meeting the rigidity requirements of the body, avoiding errors, and reducing the weight of the body

Pending Publication Date: 2018-11-13
SHANGHAI COTECH AUTOMOTIVE ENG CORP LTD
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AI Technical Summary

Problems solved by technology

[0004] However, at present, during the project process, when the engineers carry out the lightweight optimization design of the vehicle body, due to the large number of body sheet metal parts, the processing of the sensitivity results and the lightweight design bring a huge workload, and the optimization analysis results are subject to the engineer's experience , different optimization results will be obtained due to the choice of engineers

Method used

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  • Car body light-weight design method
  • Car body light-weight design method

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Embodiment

[0031] like figure 1 , figure 2 Shown, a kind of vehicle body lightweight design method, present embodiment mainly adopts finite element analysis software and EXCEL (Microsoft Excel) spreadsheet software to realize design process, comprises the following steps:

[0032] S1. Establish the finite element model of the vehicle body according to the CAD data of the vehicle body, specifically including:

[0033] S11. According to the CAD data of the vehicle body, the finite element model of the vehicle body is established by using the finite element preprocessing software HyperMesh. The finite element model of the vehicle body is as follows: image 3 shown;

[0034] S12. Use the acm and rbe3 units to simulate the solid welding points and connections of the car body, use triangular and quadrilateral mesh elements for mesh division, and perform mesh quality inspection to make the finite element model meet the finite element mesh quality standards, including:

[0035] Aspect ratio ...

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Abstract

The invention relates to a car body light-weight design method. The method comprises the steps of building a car body finite element model; 2, building a car body modal, bending and torsional rigidityanalysis model, and calculating and obtaining modal, bending and torsional rigidity values; 3, building a sensitivity analysis model and performing solution calculation; 4, performing finishing according a sensitivity analysis model calculating result, obtaining a sensitivity analysis result of a car body metal plate corresponding to the design variable; 5, building a car body light-weight optimizing calculation model, and performing solution calculation; 6, performing extraction on the calculation result, and modifying a thickness value of some metal plates so as to meet the requirement forengineering, and forming a novel BOM table; 7, judging whether the BOM table reaches a light-weight design target or not, if yes, completing designing, and if not, repeatedly executing the step 6 tillthe light-weight design goal is reached. Compared with the prior art, the requirement for the car body rigidity is met effectively, the car body weight is lowered, the high engineering practicabilityis achieved, and the applicability is high.

Description

technical field [0001] The invention relates to the technical field of lightweight automobiles, in particular to a lightweight design method for a vehicle body. Background technique [0002] According to statistics, for every 10% reduction in the total mass of a car, fuel consumption can be reduced by 6% to 8%, and emissions can be reduced by 5% to 6%. The body is an important part of the car, and its weight accounts for about 40% of the weight of the whole vehicle. The impact on vehicle development is of great significance. [0003] The lightweight design of automobiles has become the development direction of today's automobile industry. Automobile lightweight design is to achieve lightweight under the design goals of modal frequency and stiffness. It is the most effective and important design in the early stage of vehicle development. Traditionally, increasing part thickness to increase body bending, torsional modal frequencies and stiffness is counterproductive. Furth...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G06F17/50
CPCG06F30/15G06F30/23
Inventor 沈忠亮
Owner SHANGHAI COTECH AUTOMOTIVE ENG CORP LTD
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