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Oilless air compressor

A technology for oil-free air compressors and motor shafts, which is applied in mechanical equipment, machines/engines, liquid variable capacity machines, etc. It can solve the problems of eccentric shaft bearing wear, reduced service life, and unstable fan blades, etc., to achieve Stable operation and improved service life

Pending Publication Date: 2018-11-23
ZHEJIANG JUBA WELDING EQUIP MFG
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] However, when the air compressor has a small number of cylinders and requires a high exhaust volume, the exhaust volume of the cylinder needs to be increased, so the stroke of the piston needs to be increased, that is, the eccentric distance of the eccentric wheel needs to be increased, but the distance between the connecting rod and the eccentric wheel There is also a bearing structure with a larger diameter in between, so that the use of eccentric connection will cause the volume of the air compressor to be too large. Therefore, when the number of cylinders at one or both ends of the air compressor is small, such as 2V and 4V air compressors, at the same time When the displacement requirement is high, the crankshaft structure needs to be adopted, such as the crankshaft structure in the reference document (application number: 201520878040.6), (application number: 201520441903.3) and (application number: 201510935279.7), that is, the motor shaft Connected to the crankshaft, the connecting rod of the piston is directly sleeved on the crankshaft
However, as shown in the above comparative documents, the fan blades need to be fixed at the end of the crankshaft after the crankshaft is used. Therefore, the crankshafts in the above comparative documents are all fixed to the eccentric position of the fan blades. This structure is difficult to ensure the wind when the fan blades are installed. The concentricity between the blade and the motor shaft, and the blade is prone to instability during long-term use
[0004] Aiming at the above-mentioned problem of unstable rotation of fan blades after using a crankshaft, the patent document (application number: 201710561966.6) discloses an oil-free air compressor, an eccentric crankshaft is fixedly connected to the end of the motor shaft, and the end of the crankshaft is fixedly connected to the There is an eccentric shaft, the eccentric shaft has the same axis line as the motor shaft, one end of the eccentric shaft protrudes from the end face of the crankcase, the fan blade is arranged outside the crankcase, and the end of the eccentric shaft is fixed to the center of the fan blade Connected, that is, the fan blade is fixedly connected to the crankshaft through the eccentric shaft, so that the fan blade and the motor shaft are concentric. However, the eccentric shaft is positioned on the crankcase through the bearing, and the motor is also fixed on the crankcase. The eccentric shaft is fixedly connected, which not only requires that the eccentric distance between the crankshaft and the motor shaft is exactly the same as that of the eccentric shaft, but also because the eccentric shaft is installed on the crankcase cover, and the motor is fixed on the crankcase body , it is difficult to ensure that the motor shaft and the eccentric shaft have absolute coaxiality after the box cover and the box body are assembled, and when there is a slight deviation in the coaxiality of the two, the circular trajectory of the crankshaft is concentric with the motor shaft during operation , so it is difficult to be concentric with the fan blades. At this time, the crankshaft will generate a radial push-pull force on the fixedly connected eccentric shaft. Leaf operation stability, reduced service life

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0035] Such as figure 1 As shown, an oil-free air compressor includes a motor 1, a crankcase 2 and fan blades 3, the crankcase 2 includes a box body 21 and a box cover 22, the motor 1 is fixedly connected to one end of the box body 21, and the box cover 22 is fixed on The other end of casing 21, fan blade 3 is fixed with fan blade shaft 31, and fan blade shaft 31 passes case cover 22 and stretches in the casing 21, and fan blade shaft 31 is connected on the case cover 22 by bearing 32 rotation, in A seal 33 is also installed between the vane shaft 31 and the case cover 22, and two cylinders 8 are fixed on the top of the outer wall of the casing 21, and the two cylinders 8 are arranged in a V shape. figure 2 As shown, the motor shaft 11 of the motor 1 extends into the box body 21, and a crankshaft 4 is fixed at the end of the motor shaft 11. The crankshaft 4 is parallel to the motor shaft 11 and arranged eccentrically, and the motor shaft 11 and the blade shaft 31 Relatively ...

Embodiment 2

[0038] The structure of the oil-free air compressor is basically the same as that of Embodiment 1, the difference is that Figure 8 As shown, there is a strip-shaped notch 54 arranged along the length direction on the connecting plate 5, and the notch 54 faces the crankshaft 4, and the end of the crankshaft 4 is vertically inserted into the notch 54. This structure cancels the crankshaft 4. The connection bar 6 directly inserts the end of the crankshaft 4 into the notch 54 of the connection plate 5, which can also achieve the purpose of driving the connection plate 5 to rotate and simplify the overall structure.

Embodiment 3

[0040] The structure of the oil-free air compressor is basically the same as that of Embodiment 1, the difference is that Figure 9 As shown, the connecting piece includes a rigid connecting bar 6 fixedly connected to the end of the crankshaft 4, and the connecting bar 6 is arranged along the direction of the vertical line between the motor shaft 11 and the crankshaft 4, and the end surface of the blade shaft 31 is radially provided with sliding Groove 34, connecting bar 6 is slidably connected in the slide groove 34.

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Abstract

The invention provides an oilless air compressor, belongs to the technical field of air compressors and solves the problem that an existing oilless air compressor is not stable enough in working. Theoilless air compressor comprises a motor, a crank case and fan blades, wherein the crank case is fixed onto the motor, and the fan blades are rotatably connected onto the crank case through fan bladeshafts. A motor shaft of the motor extends into the crank case, the end of the motor shaft is fixedly connected with parallel and eccentric cranks, the fan blade shafts and the motor shaft have the same axes, connectors capable of circumferentially fixing the motor shaft and the fan blade shafts are connected among the fan blade shafts and the cranks and circumferentially fixed to the fan blade shafts, and the connectors are in sliding fit with at least one of the fan blade shafts and the cranks in the vertical connecting line direction of the motor shaft and the cranks. The oilless air compressor is more stable in work and longer in service life.

Description

technical field [0001] The invention belongs to the technical field of air compressors, and relates to an oil-free air compressor. Background technique [0002] The oil-free air compressor is a miniature reciprocating piston compressor. When the motor drives the compressor crankshaft to rotate, through the transmission of the connecting rod, the piston with self-lubrication without adding any lubricant will reciprocate. The working volume formed by the top surface of the piston and the top surface of the piston will change periodically. Oil-free air compressors are divided into 2V, 3Y, 4V, 6Y and other models according to the number of cylinders. 2V means that one end of the motor has 2 cylinders, 3Y means that one end of the motor has 3 cylinders, and 4V means that the motor has 2 cylinders. There are 2 cylinders at both ends of the motor, and 6Y means that both ends of the motor have 3 cylinders. When the number of cylinders of the air compressor is large or the requireme...

Claims

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Application Information

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IPC IPC(8): F04B35/04F04B39/00F04B39/06
CPCF04B35/04F04B39/00F04B39/066
Inventor 曹再华
Owner ZHEJIANG JUBA WELDING EQUIP MFG
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