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A method for preparing foam geopolymer cementitious material from aluminum ash

A technology of geopolymer and cementitious materials, which is applied in the field of preparing foamed geopolymer cementitious materials from aluminum ash slag, can solve the problems of low utilization rate, high cost, heavy environmental burden, etc., and reduce thermal conductivity and curing temperature Low, the effect of reducing the cost of raw materials

Active Publication Date: 2020-07-03
UNIV OF SCI & TECH BEIJING
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0009] Aiming at the problems of high cost, low utilization rate and heavy environmental burden in resource utilization of aluminum ash, the present invention discloses a process for preparing foam geopolymer gelling material from aluminum ash with low energy consumption, low cost and simple process. method

Method used

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  • A method for preparing foam geopolymer cementitious material from aluminum ash

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Embodiment 1

[0031] Mix aluminum ash and water at a ratio of 10:1 and wet mill for 120 minutes, sieve with a sieve with an aperture of 1 mm to remove coarse material, and obtain aluminum ash with a particle size of not more than 1 mm and water content, and obtain a water content of 10 after solid-liquid separation and drying. % aluminum ash. Proportioning the dried aluminum ash, blast furnace slag and fly ash, wherein aluminum ash 50wt%, blast furnace slag 10wt%, fly ash 40wt%, the sum of the three is 100%. Add 15wt% alkaline activator and 2wt% foam stabilizer, the alkaline activator is a mixture of sodium hydroxide and water glass ratio of 0.5:1, the foam stabilizer is sodium dodecylbenzenesulfonate and triethanolamine is 1 :1 mixture. The above raw materials were mixed uniformly to obtain a slurry, which was injected into a mold for polymerization and foaming reactions for 10 minutes, sealed at 20° C. for 5 hours, and foamed geopolymer gelling materials were obtained after demoulding. ...

Embodiment 2

[0033] Mix aluminum ash and water at a ratio of 9.5:1 and wet mill for 113 minutes, sieve with a sieve with an aperture of 2 mm to remove the coarse material, and obtain aluminum ash with a particle size of not more than 2 mm and water content. After solid-liquid separation and drying, the water content is 4 % aluminum ash. Proportioning the dried aluminum ash slag, blast furnace slag and fly ash, wherein aluminum ash slag 51wt%, blast furnace slag 11wt%, fly ash 38wt%, the sum of the three is 100%. Add 17wt% alkaline activator and 4wt% foam stabilizer, the alkaline activator is a mixture of sodium hydroxide and water glass ratio of 0.54:1, the foam stabilizer is sodium dodecylbenzenesulfonate and triethanolamine is 1 :1 mixture. The above raw materials were mixed evenly to obtain a slurry, which was injected into a mold for polymerization and foaming for 12 minutes, sealed at 30° C. for 8 hours, and foamed geopolymer gelling material was obtained after demoulding.

Embodiment 3

[0035] Mix aluminum ash and water at a ratio of 9:1 and wet mill for 106 minutes, sieve with a sieve with an aperture of 1.5mm to remove the coarse material, and obtain aluminum ash with a particle size of not more than 1.5mm and water content, and obtain the water content after solid-liquid separation and drying. 8% aluminum ash. Proportioning the dried aluminum ash slag, blast furnace slag and fly ash, wherein aluminum ash slag 55wt%, blast furnace slag 12wt% and fly ash 33wt%, the sum of the three is 100%. Add 14wt% alkaline activator and 1wt% foam stabilizer, the alkaline activator is a mixture of sodium hydroxide and water glass with a ratio of 1:1, and the foam stabilizer is sodium dodecylbenzenesulfonate and triethanolamine at a ratio of 1 :1 mixture. The above-mentioned raw materials were mixed uniformly to obtain a slurry, which was injected into a mold for polymerization and foaming reactions for 25 minutes, sealed at 40° C. for 10 hours, and foamed geopolymer gelli...

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Abstract

The invention belongs to the field of comprehensive utilization of solid waste resources and discloses a method for preparing foamed geopolymer binding material from aluminum ash and slag. The methodcomprises the following steps: screening, washing, drying and pre-treating aluminum ash and slag, mixing with blast furnace mineral powder and fly ash according to a certain ratio, taking aluminum powder in the aluminum ash and slag as a foaming agent, adding a foam stabilizer, carrying out a polymerization reaction and a foaming reaction under the effect of an alkali activator to prepare foamed geopolymer slurry, molding, and curing in the airtight condition, thereby obtaining the foamed geopolymer binding material. The foamed geopolymer binding material prepared according to the method disclosed by the invention has the characteristics of being high in strength, flame retardant, heat-insulated and the like. According to the method disclosed by the invention, solid waste resource utilization is realized, the process is simple, the cost is low, and the problem of corrosion and exfoliation of various salts on materials in the aluminum ash and slag can be solved.

Description

technical field [0001] The invention belongs to the field of comprehensive utilization of solid waste resources, and specifically discloses a method for preparing foam geopolymer gelling material from aluminum ash. Background technique [0002] Aluminum ash slag is a by-product of aluminum and aluminum alloy smelting, which is composed of alumina, metal aluminum, slagging agent and so on. Each ton of electrolytic aluminum, primary aluminum alloy and recycled aluminum alloy produces 30-100kg of aluminum ash slag. In 2017, my country's aluminum ash slag was about 2.4 million tons. [0003] Aluminum ash has dual characteristics of resource and pollution. On the one hand, aluminum ash slag is rich in aluminum and alumina, which is a valuable secondary resource; on the other hand, some aluminum ash slag pollutes the environment and causes fires due to fluorine salts, chloride salts, aluminum nitride, and aluminum elemental substances. It is listed as HW48 hazardous solid waste....

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C04B7/26
CPCC04B7/243C04B12/005Y02P40/10
Inventor 张深根赵世珍刘波
Owner UNIV OF SCI & TECH BEIJING