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Lightweight roll and method for manufacturing same

A manufacturing method and lightweight technology, applied in the direction of manufacturing tools, flat products, other household appliances, etc., can solve the problems of easy deformation and quality of rollers, and achieve the effect of small moment of inertia, good elasticity and light weight

Pending Publication Date: 2019-01-04
苏州中润电子有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The object of the present invention is to provide a light-weight roller and its manufacturing method, which solves the existing technical problems of easy deformation and heavy weight of the roller. Rotation, thereby improving production efficiency, and the light-weight roller has good elasticity and is not easy to deform

Method used

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  • Lightweight roll and method for manufacturing same

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Experimental program
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Effect test

Embodiment 1

[0023] as attached figure 1 A light-weight roller shown includes a cylindrical roller main body 1, the outer periphery of the roller main body 1 is coated with a stainless steel metal part 2, and the outer peripheral surface of the stainless steel metal part 2 is provided with a chromium plating layer 3, and the roller The main body material of the main body part 1 is a carbon fiber reinforced resin, and the carbon fiber reinforced resin is an existing material. Carbon fiber reinforced resin is used as the main material of the roller main body 1, and metal parts 2 are arranged on the outer periphery of the roller main body 1, so that the weight of the roller is lighter, so that the moment of inertia of the roller is small, easy to turn, and the production efficiency is improved. , and the lightweight roller has good elasticity and is not easily deformed, which is more conducive to application in production.

[0024] In the above embodiment, the thickness of the stainless stee...

Embodiment 2

[0034] You can also refer to the first embodiment figure 1 The difference between this second embodiment and the first embodiment is only that: the outer circumference of the roller main body 1 is coated with an aluminum metal part 2, the thickness of the aluminum metal part 2 is 1.5 mm, the thickness of the chromium plating layer 3 is 80 μm, and the roller The thickness of the main body is 30 mm. In this lightweight roller manufacturing method, the heating temperature is 170° C. and the heating time is 60 minutes. Before heating the metal member 2 , the inner diameter of the metal member 2 is 0.15 mm smaller than the outer diameter of the roller main body 1 .

Embodiment 3

[0036] You can also refer to the first embodiment figure 1 The only difference between the third embodiment and the first embodiment is that the thickness of the stainless steel metal part 2 is 1.0 mm, the thickness of the chromium plating layer 3 is 65 μm, and the thickness of the roller main body is 20 mm. In this lightweight roller manufacturing method, the heating temperature is 150° C. and the heating time is 45 minutes. Before heating the metal member 2 , the inner diameter of the metal member 2 is smaller than the outer diameter of the roller main body 1 by 0.10 mm.

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Abstract

The invention relates to a lightweight roll and a method for manufacturing the same. The lightweight roll comprises a cylindrical roll body. A metal component is arranged on the periphery of the rollbody, plating is arranged on the peripheral surface of the metal component, and the roll body is a carbon fiber reinforced resin roll body. The lightweight roll and the method have the advantages thatthe technical problems of liability to deformation and heavy weights of existing rolls can be solved by the aid of the lightweight roll and the method, the lightweight roll is light and is low in rotational inertia and easy to rotate, and accordingly the production efficiency can be improved; the lightweight roll is good in elasticity and difficult to deform.

Description

technical field [0001] The invention relates to a lightweight roller and a manufacturing method thereof, belonging to the technical field of coating films. Background technique [0002] In the production field of polarizing film and other films, the roll coating method is usually used for production. At present, the metal rolls used in production are relatively easy to deform, and due to their heavy weight, the moment of inertia of the rolls is large, which makes the rotation of the rolls faster. And the time for deceleration increases, which greatly reduces the production rhythm and prolongs the production cycle, thereby reducing production efficiency. Contents of the invention [0003] The object of the present invention is to provide a light-weight roller and its manufacturing method, which solves the existing technical problems of easy deformation and heavy weight of the roller. Rotation, thereby improving production efficiency, and the light-weight roller has good el...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B29C41/36B23P11/02B29L7/00B29L11/00
CPCB23P11/025B29C41/36B29L2011/0066B29L2007/00
Inventor 吴柱烈
Owner 苏州中润电子有限公司