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Forging, pressing, stamping and quenching integrated molding process and equipment

A molding process and integrated technology, applied in molding tools, metal processing equipment, manufacturing tools, etc., can solve the problems of easy brittle cracking, low temperature resistance and durability, and reduced workpiece hardness, achieve uniform pressure, increase temperature resistance, The effect of small deformation of the workpiece

Active Publication Date: 2020-11-10
马继荃
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The workpiece material after quenching is easy to be brittle. In order to reduce the brittleness of the workpiece material, the traditional way is to quench the workpiece after hot pressing, and then temper or normalize. Although the brittleness of the processed workpiece is reduced, the workpiece The hardness is also reduced, and the temperature resistance and durability are low

Method used

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  • Forging, pressing, stamping and quenching integrated molding process and equipment
  • Forging, pressing, stamping and quenching integrated molding process and equipment

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0026] An integral molding process of forging, pressing, stamping and quenching, the steps of which are:

[0027] (1) Place the workpiece with a thickness of 20cm in the forming mold of the punching machine, and the laser will heat and calcinate the workpiece, and the heating temperature is 50°C lower than the melting point of the workpiece material;

[0028] (2) After the heating is completed, stop the heating device and use an area of ​​100cm 2 The punch punches the workpiece, and the stamping standard time is T 1 ;

[0029] (3) After the stamping is completed, the laser is controlled to heat and calcine the workpiece again, and the heating and calcination and stamping are carried out alternately until the workpiece is punched and formed in the forming die, and the punching time required for punching the workpiece is T=2×1×T 1 = 2T 1 ;

[0030] (4) Start the water-cooling device to cool and quench the formed workpiece, and at the same time control the punch to stamp the ...

Embodiment 2

[0033] An integral molding process of forging, pressing, stamping and quenching, the steps of which are:

[0034] (1) A workpiece with a thickness of 10 cm is placed in the molding die on the punching machine, and the electric heater heats and calcines the workpiece, and the heating temperature is 100°C lower than the melting point of the workpiece material;

[0035] (2) After the heating is completed, stop the heating device and use an area of ​​100cm 2 The punch punches the workpiece, and the stamping standard time is T 1 ;

[0036] (3) After the stamping is completed, the laser is controlled to heat and calcine the workpiece again, and the heating and calcination and stamping are carried out alternately until the workpiece is punched through the forming die, and the stamping time required for heating and punching through the workpiece is T=1×1×T 1 =T 1 ;

[0037] (4) Start the water-cooling device to cool and quench the formed workpiece, and at the same time control the...

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Abstract

The invention discloses a forging, punching and quenching integrated forming process and a device. A workpiece is placed in a forming die on a punching press, and a heating device heats and calcines the workpiece; after the heating is completed, the heating device is stopped, and a punch punches the workpiece; the heating calcining and the punching are carried out alternately till the workpiece ispunched thoroughly and formed in the forming die; a cooling device is started to cool and quench the formed workpiece, meanwhile, the punch is controlled to punch the formed workpiece, so that the heat and pressure accumulated in the workpiece are released in the quenching process; and the quenching and the punching are carried out repeatedly till the workpiece is cooled and formed. According tothe process, the increasing and the decreasing of the temperature and the acting force of the punching are combined together, and the binding force among atoms is increased through comprehensively utilizing the temperature change generated by the forging, the punching and the quenching and the punching strength; the forging, the punching and the quenching are carried out repeatedly, the pressure of the workpiece is uniform, the structure among molecules is compact, the binding force is increased, the deformation amount of the workpiece is small, and the temperature resistance, the abrasion resistance and the durability of the workpiece can be increased to the largest extent.

Description

Technical field: [0001] The invention belongs to the technical field of temperature and pressure control in workpiece processing, and in particular relates to a forging, pressing, punching and quenching integrated forming process and equipment. Background technique: [0002] Forging, quenching, and stamping are three commonly used processing methods in the field of materials and machinery manufacturing. Forging, quenching, and stamping are generally carried out separately, and each has its own shortcomings. In order to improve the processing quality of workpieces, forging presses need to continuously increase the external pressure of workpieces. In order to obtain greater external pressures, it is necessary to manufacture larger forging presses. Therefore, the greater the forging pressure, the more difficult it is to increase the pressure. The workpiece material after quenching is easy to be brittle. In order to reduce the brittleness of the workpiece material, the tradition...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B21D22/02B21D37/16
CPCB21D22/022B21D37/16
Inventor 樊岁章马继荃
Owner 马继荃
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