Automatic production line of aluminum ceiling gusset plates

Abstract

The invention discloses an automatic production line of aluminum ceiling gusset plates. The automatic production line comprises a feeding machine, a hydraulic machine, a forming die, a material collecting machine and a control electric cabinet, wherein a finished product buffer conveying belt is arranged on the material collecting machine, a finished product to be packed is temporarily stored on the finished product buffer conveying belt, a stacking device is arranged at one end of the finished product buffer conveying belt, the stacking device is composed of a supporting hand and a lifter. According to the automatic production line, two sensors are adopted; the two sensors are fixed above a stock bin; two probes of the two sensors are installed at a right angle, so that the blocking whensheet materials are sucked up is avoided, an air cylinder and an uninterrupted stacking device are adopted in the lower cylinder of the hydraulic machine, the supporting hand adopts a standard two-axis or three-axis air cylinder, or a self-made pneumatic device with guide is adopted; a lifting speed reducer is simple and practical, the production line forming process really realizes unmanned operation; the stock bin sheet materials are kept orderly, and the failure rate is low; the production speed is high, the production efficiency is high, and the rejection rate is low; and the finished products are stacked according to the preset number, and manual counting of operators is not needed.

Description

Technical field: [0001] The invention relates to the field of production lines for ceiling gussets, in particular to an automatic production line for aluminum ceiling gussets. Background technique: [0002] Aluminum ceiling gussets are ceiling gussets made of aluminum or aluminum composite materials. In the current production status, most of the processes are manually fed. Traditional process: embossing, corner cutting and forming, corner cutting and forming are also independently produced, which is called secondary molding; combined production of corner cutting and forming is called one-time forming; traditional process disadvantages: regardless of secondary forming or one-time forming, the current labor cost The increase has led to an increasing cost of aluminum ceilings. [0003] At present, aluminum ceiling equipment manufacturers adopt the weighing method for double-sheet judgment, which has low efficiency and high scrap rate. Operators deal with disordered materials e...

AI Technical Summary

Problems solved by technology

Traditional process: embossing, corner cutting and forming, corner cutting and forming are also independently produced, which is called secondary molding; combined production of corner cutting and forming is called one-time forming; traditional process disadvantages: regardless of secondary forming or one-time forming, the current labor cost increase, leading to an increasing cost of aluminum ceiling

[0003] At present, aluminum ceiling equipment manufacturers adopt the weighing method for double-sheet judgment, which has low efficiency and high scrap rate. Operators deal with disordered materials endlessly and handle double-sheet alarms. Moreover, the standard installation method of sensor manufacturers requires that the axis of the A head and the axis of the B head are concentric. like Image 6 As shown, it is easy to cause the sheet material to be blocked when it is sucked up, and the operator has too many actions without benefit

The lower cylinder of the hydraulic press traditionally uses a hydraulic cylinder as the lower cylinder, and the movement speed is slow

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