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Manufacturing process of high-adhesion polyurethane automobile instrument panel

A technology of automobile dashboard and manufacturing process, which is applied in the field of polymers, can solve the problems of high maintenance costs and expensive instrument panels, and achieve the effects of improving bonding performance, reducing storage, and avoiding production steps

Inactive Publication Date: 2019-04-02
SHANGHAI INST OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] With the improvement of people's living standards and the rapid development of the domestic automobile industry, the demand for mid-to-high-end vehicles has increased sharply. The dashboards made of traditional polyurethane technology in China can no longer meet the decoration needs of these vehicles; and the vehicle dashboards imported from abroad are expensive. , follow-up maintenance costs are also high

Method used

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  • Manufacturing process of high-adhesion polyurethane automobile instrument panel

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0026] ① Preparation of material A: Add 0.1kg of N,N-dimethylcyclohexylamine to 80kg of CHP-2045 polyether polyol of Changhua Company, add 2kg of water, and add 1kg of LX0801 polyether silicone oil of Longxu Chemical Industry , add 10kg of propylene glycol, control the speed at 80 rpm, and stir at room temperature for 60 minutes to obtain material A;

[0027] ②Preparation of material B: Prepare 70kg of Wanhua’s MDI-50, 30kg from Wanhua Company 6928 Put each component in a reaction kettle, stir for 40 minutes at room temperature, and control the speed at 50 rpm to obtain material B, and keep it sealed;

[0028] ③Preparation of raw materials: Put material A into the raw material barrel of group A of the foaming machine; put material B into the raw material barrel of group B of the foaming machine;

[0029] ④Preparation of instrument panel shell: Spread the leather on the bottom of the mould, use a foaming machine to mix material A and material B evenly in the mixing area of ...

Embodiment 2

[0032] ① Preparation of material A: Add 20kg of Huada polyester polyol to 60kg of Changhua CHP-2045 polyether polyol, add 0.1kg of N,N-dimethylcyclohexylamine, add 2kg of water, add 1kg Add 10kg of propylene glycol to LX0801 polyether silicone oil of Longxu Chemical Industry Co., Ltd., control the rotation speed at 80 rpm, and stir at room temperature for 60 minutes to obtain material A;

[0033] ②Preparation of material B: Prepare 70kg of Wanhua’s MDI-50, 30kg from Wanhua Company 6928 Put each component in a reaction kettle, stir for 40 minutes at room temperature, and control the speed at 50 rpm to obtain material B, and keep it sealed;

[0034] ③Preparation of raw materials: Put material A into the raw material barrel of group A of the foaming machine; put material B into the raw material barrel of group B of the foaming machine;

[0035] ④Preparation of instrument panel shell: Spread the leather on the bottom of the mould, use a foaming machine to mix material A and ma...

Embodiment 3

[0038] ① Preparation of material A: Add 10kg of Huada polyester polyol to 80kg of Changhua CHP-2045 polyether polyol, add 0.1kg of N,N-dimethylcyclohexylamine, add 0.1kg of triethyl Amine, add 2kg of water, add 0.8kg of Jiaxing Kerui Silicone Co., Ltd. 106 hydroxy silicone oil, add 0.2kg of Longxu Chemical LX0801 polyether silicone oil, add 8kg of ethylene glycol, 7kg of propylene glycol, and control the speed at 40~ 80 revs / min, stirring at room temperature for 40-60 minutes, you can get material A;

[0039] ②Preparation of material B: prepare 60kg of Wanhua’s MDI-50, prepare 40kg from Wanhua Company 6928. Put each component in the reaction kettle, stir at room temperature for 40 minutes, and control the speed at 30-50 rpm, and then obtain material B, which is sealed and stored;

[0040] ③Preparation of raw materials: Put material A into the raw material barrel of group A of the foaming machine; put material B into the raw material barrel of group B of the foaming machin...

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Abstract

The invention belongs to the technical field of polymer materials, and specifically relates to a manufacturing process of a high-adhesion polyurethane automobile instrument panel. The polyurethane automobile instrument panel is manufactured from a material A and a material B, wherein the material A is prepared from polyether polyol, polyester polyol, a catalyst, silicone oil, a chain extender andwater, and the material B is prepared from liquefied MDI and crude MDI. The low-volatility reactive composition materials are selected, the production method is not only environmentally friendly and easy to implement, but also has high bonding performance, and the requirements of middle-and-high end automobile markets for high-cohesion polyurethane automobile instrument panels are met.

Description

technical field [0001] The invention belongs to the technical field of macromolecules, and relates to the preparation technology of a polyurethane automobile instrument panel, in particular to a production process of a highly cohesive polyurethane automobile instrument panel. Background technique [0002] With the improvement of people's living standards and the rapid development of the domestic automobile industry, the demand for mid-to-high-end vehicles has increased sharply. The dashboards made of traditional polyurethane technology in China can no longer meet the decoration needs of these vehicles; and the vehicle dashboards imported from abroad are expensive. , follow-up maintenance costs are also high. Therefore, the research and development of localized mid-to-high-end passenger car instrument panel has been put on the agenda of current domestic automobile development. Contents of the invention [0003] The purpose of the present invention is to provide a simple pr...

Claims

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Application Information

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IPC IPC(8): C08G18/66C08G18/48C08G18/42C08G18/32C08G101/00
CPCC08G18/4018C08G18/42C08G18/48C08G18/6607C08G2110/0083
Inventor 韩生陈凤飞薛原王威解麦莹蔺华林卢德力蒋继波余焓黄燕山
Owner SHANGHAI INST OF TECH
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