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Differential temperature electromagnetic forming method and forming device for plate microporous flanging

An electromagnetic forming and micro-hole technology, applied in the field of high-speed forming, can solve the problems of small size of the magnetic collector, uneven deformation of parts, low flanging height, etc., to improve the plastic deformation ability, improve the forming limit, and increase the depth of the flanging hole. Effect

Active Publication Date: 2020-04-24
CENT SOUTH UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

But for the small hole flanging, this technology has the following problems: (1) when the small hole size is small, the size of the magnetic collector corresponding to the small hole is small
Therefore, the smaller the size of the small hole, the more uneven the distribution of the magnetic field force on the sheet due to the longitudinal seam of the magnet collector, so that the deformation of the part after flanging is uneven; (2) During the flanging process, it is difficult for the material at the flange of the sheet to flow into the concave Mold opening, resulting in low flange height

Method used

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  • Differential temperature electromagnetic forming method and forming device for plate microporous flanging
  • Differential temperature electromagnetic forming method and forming device for plate microporous flanging
  • Differential temperature electromagnetic forming method and forming device for plate microporous flanging

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Embodiment 1

[0040] Such as Figure 1 to Figure 3 As shown, the first embodiment of the differential temperature electromagnetic forming method of the plate microporous flanging of the present invention comprises the following steps:

[0041] S1: Set the connected translation path 2 and flanging path 3;

[0042] S2: Set a preheating zone 4 above and below the translation path 2, and set a high temperature zone 5 on the side of the flanging path 3;

[0043] S3: Place the blank 1 in the translation path 2;

[0044] S4: heating the preheating zone 4 and the high temperature zone 5;

[0045] S5: applying a radial electromagnetic force to the sheet material 1 to make the sheet material 1 squeeze toward the flanging path 3 and form flanging in the flanging path 3;

[0046] S6: taking out the sheet material 1 after flanging;

[0047] S7: Keep step S3 to step S6 in a loop.

[0048] The differential temperature electromagnetic forming method of plate micro-hole flanging of the present inventio...

Embodiment 2

[0051] Such as figure 1 , Figure 4 and Figure 5 As shown, the second embodiment of the differential temperature electromagnetic forming method of the plate microhole flanging of the present invention, the forming method is basically the same as that of embodiment 1, the only difference is: in this embodiment, in step S5, the radial electromagnetic The force is applied from the top and bottom of the sheet and acts on the end of the sheet, which can realize the step-by-step forming of the flanging, and the required single radial electromagnetic force is small.

Embodiment 3

[0053] Such as figure 1 , Figure 6 and Figure 7 As shown, the third embodiment of the differential temperature electromagnetic forming method of the plate microporous flanging of the present invention, the forming method is basically the same as that of embodiment 2, the only difference is: in this embodiment, in step S5, in the flanging Axial tension is applied to the sheet 1 below the path 3 . Applying axial tension to the sheet 1 is beneficial to the plastic flow of the material during the next electric discharge forming, thereby further increasing the height of the turning hole.

[0054] Device embodiment 1

[0055] Such as figure 2 and image 3 As shown, the first embodiment of the differential temperature electromagnetic forming device of the microporous flanging of the sheet material of the present invention includes a punch 6 and a die 7, and a communicating translation path 2 and flanging are formed between the punch 6 and the die 7 On the path 3, the punch 6...

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Abstract

The invention provides a differential temperature electromagnetism forming method and device of panel micropore flanging. The differential temperature electromagnetism forming method of the panel micropore flanging comprises the steps that S1, a translation route and a flanging route communicating with each other are arranged; S2, preheating areas are arranged above and below the translation route, and a high temperature area is arranged on the side part of the flanging route; S3, plate materials are placed into the translation route; S4, the preheating areas and the high temperature area areheated; S5, radial electromagnetic force is applied to the plate material, so that the plate material extrudes to the flanging route and forms flanging in the flanging route; and S6, the plate material after flanging is completed is taken out. The differential temperature electromagnetism forming device of the panel micropore flanging comprises a male die and a female die, the translation route and the flanging route communicating with each other are formed between the male die and the female die, the preheating areas are arranged above and below the translation route on the male die and the female die, the high temperature area is arranged on the side part of the flanging route on the male die, and a radial horizontal thrust coil used for applying the radial electromagnetic force on the plate material is arranged near the translation route. The differential temperature electromagnetism forming method and device of the panel micropore flanging have the advantages of uniform forming, high plastic deformation capacity, high forming rigidity and capable of improving the hole flanging depth.

Description

technical field [0001] The invention mainly relates to the technical field of high-speed forming in plastic processing of materials, in particular to a differential temperature electromagnetic forming method and a forming device for microporous flanging of plates. Background technique [0002] Small-diameter round hole flanging, especially the round hole flanging of thicker plates, due to the high rigidity of the deformation zone and the large degree of deformation, it is easy to break at the edge of the flanging hole, and the forming process of the steel mold flanging is many, The forming quality is unstable, the forming limit is low, and it is difficult to obtain flanged hole parts that meet the technical requirements. [0003] Electromagnetic pulse forming is a method of high-speed machining of metal workpieces using pulsed magnetic field force, which can effectively improve the forming limit and reduce springback of hard-to-deform materials such as aluminum alloys, magne...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B21D26/14
Inventor 崔晓辉肖昂李坤喻海良杜志浩
Owner CENT SOUTH UNIV