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Long short-term memory networks-based gear hobbing quality online evaluation method

A long-short-term memory and gear hobbing technology, which is applied in the field of CNC gear hobbing machine tool processing, can solve problems such as low efficiency, and achieve the effects of high efficiency, high precision and improved accuracy.

Active Publication Date: 2019-07-19
CHONGQING UNIV
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  • Claims
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Problems solved by technology

[0005] Aiming at the shortcomings of manual inspection of gear quality and low efficiency in the traditional gear hobbing process, the present invention discloses an online evaluation method for gear hobbing quality based on long-term and short-term memory networks, and learns the vibration sequence of the hob under different hobbing qualities through the long-term and short-term memory network. Features, realize online evaluation of gear hobbing quality based on vibration sequence, and improve efficiency

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Embodiment 1

[0028] The flow chart of the online evaluation method of gear hobbing quality based on the long short-term memory network of the present invention is as follows: figure 1 shown, including the following steps:

[0029] Step S1: During the gear hobbing process, the vibration acceleration signals in three directions perpendicular to each other of the hob are collected, the effective processing time is determined according to the feed rate and the tooth thickness, and the effective vibration sequence of the gear is intercepted according to the effective processing time, and the processing The completed gears are tested for accuracy to obtain accuracy indicators, which include but are not limited to the total error of the tooth shape and the total error of the tooth direction.

[0030] The effective vibration sequence of a gear in one direction is as figure 2 As shown, in this embodiment, the processed gear is a straight tooth, the modulus is 3mm, the number of teeth is 42, the p...

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Abstract

The invention relates to the technical field of numerical control gear hobbing machine tool machining, and discloses a long short-term memory networks-based gear hobbing quality online evaluation method aiming at the defects that the gear quality is required to be inspected manually and the efficiency is low in a conventional gear hobbing process. The long short-term memory networks-based gear hobbing quality online evaluation method comprises the following steps: acquiring a gear hobbing effective vibration sequence data set and a gear hobbing precision index data set in a gear hobbing machining process; establishing a characteristic matrix set through sample segmentation and characteristic extraction, and respectively establishing a precision matrix set corresponding to the characteristic matrix set aiming at each precision index; establishing an evaluation model of each precision index in each vibration direction based on the long short-term memory networks, and obtaining the evaluation model in the optimal vibration direction corresponding to each precision index; and intercepting the effective vibration sequence to be evaluated for a gear hobbing process to be evaluated, acquiring the characteristic matrix to be evaluated through the sample segmentation and the characteristic extraction, and obtaining a gear hobbing quality online evaluation result by combining the evaluation model in the optimal vibration direction corresponding to each precision index. Compared with the prior art, the long short-term memory networks-based gear hobbing quality online evaluation methodhas the beneficial effect of high efficiency.

Description

technical field [0001] The invention relates to the technical field of numerically controlled gear hobbing machine tools, in particular to a method for online evaluation of gear hobbing quality during the gear hobbing process. Background technique [0002] Hobbing is a commonly used gear machining method. The traditional hobbing process generally includes two processes of processing and inspection. The first step is to carry out the gear hobbing operation on the CNC gear hobbing machine, and then remove the gear workpiece for accuracy inspection. The precision inspection process of gears requires manual operation, which is inefficient and seriously affects the efficiency of the entire production process. [0003] The error of gears in gear hobbing is mainly caused by cutting force, which will cause impact and thermal deformation, and then affect the tooth surface morphology of gears. The vibration signal of the hob during the gear hobbing process is a comprehensive reflec...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G01M13/021G01M13/028
CPCG01M13/021G01M13/028
Inventor 尹爱军任宏基
Owner CHONGQING UNIV
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