Coated abrasive tool and preparation method and application method thereof

A technology of coated abrasives and abrasives, applied in the direction of coating, abrasives, manufacturing tools, etc., can solve the problem of low grinding efficiency of coated abrasives, achieve contact angle optimization, improve grinding efficiency, and improve grinding angle Effect

Active Publication Date: 2019-07-26
白鸽磨料磨具有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The object of the present invention is to provide a kind of coated grinding tool, to solve the problem that the grinding efficiency of existing coated grinding tool is lower
[0005] Second object of the present invention is to provide the preparation method of above-mentioned coated abrasive tool, to solve the problem that the grinding efficiency of existing coated abrasive tool is lower
[0006] The 3rd object of the present invention is to provide the using method of above-mentioned coated abrasive tool, to solve the problem that the grinding efficiency of existing coated abrasive tool is lower

Method used

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  • Coated abrasive tool and preparation method and application method thereof
  • Coated abrasive tool and preparation method and application method thereof
  • Coated abrasive tool and preparation method and application method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0047] The coated abrasive of the present embodiment, such as figure 2 As shown, it includes a base material 3 and an abrasive layer, the abrasive layer includes a primer layer 4, abrasives embedded in the primer layer, a size coat 5 coated on the abrasive material and the primer layer 4, and a size layer coated on the primer layer The supercoating layer 6 on the glue layer 5, the abrasive grains (inclined abrasive 20) on the primer layer with sand planting angle α=70° account for 40±5% of all abrasive grains, and the sand planting angle α of the remaining abrasive grains 90°; sand planting density is 700g / m 2 .

[0048] The base material 3 is a polyester cloth with a thickness of 0.3 mm.

[0049] The primer layer 4 is made of the following raw materials in parts by weight: 48 parts of phenolic resin, 50 parts of calcium carbonate, 1 part of polyoxypropylene glyceryl ether defoamer, and 1 part of fatty amine salt surfactant; the thickness of the primer layer is 180 μm.

...

Embodiment 2

[0054] The coated abrasive of this embodiment is basically the same in structure as the coated abrasive embodiment 1, the only difference being:

[0055] Abrasive grains with a sand planting angle of α=60° on the primer layer accounted for 40±5% of all abrasive grains.

[0056] The primer layer is made of the following raw materials in parts by weight: 35 parts of phenolic resin, 30 parts of calcium carbonate, 2 parts of polyoxypropylene glyceryl ether defoamer, and 1 part of fatty amine salt surfactant; the thickness of the primer layer is 180 μm .

[0057] The adhesive layer is made of the following raw materials in parts by weight: 45 parts of phenolic resin, 30 parts of wollastonite powder, 1 part of pigment, 2 parts of polyoxypropylene glyceryl ether defoamer, 2 parts of fatty amine salt surfactant, acrylic acid copolymer 2 parts of thickener; the thickness of the glue layer is 200μm.

[0058] The supercoat is made of the following raw materials in parts by weight: 30 p...

Embodiment 3

[0060] The coated abrasive of this embodiment is basically the same in structure as the coated abrasive embodiment 1, the only difference being:

[0061] Abrasive grains with a sand planting angle of α=50° on the primer layer accounted for 40±5% of all abrasive grains.

[0062] The primer layer is made of the following raw materials in parts by weight: 40 parts of phenolic resin, 25 parts of calcium carbonate, 1 part of polyoxypropylene glyceryl ether defoamer, and 2 parts of fatty amine salt surfactant; the thickness of the primer layer is 180 μm .

[0063] The adhesive layer is made of the following raw materials in parts by weight: 30 parts of phenolic resin, 20 parts of wollastonite powder, 1 part of pigment, 1 part of polyoxypropylene glyceryl ether defoamer, 2 parts of fatty amine salt surfactant, acrylic acid copolymer 1 part thickener; the thickness of the glue layer is 200 μm.

[0064] The supercoat is made of the following raw materials in parts by weight: 20 parts...

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Abstract

The invention relates to a coated abrasive tool and a preparation method and application method thereof. The coated abrasive tool comprises a base material and an abrasive material layer. The abrasivematerial layer comprises a primer layer, an abrasive material implanted into the primer layer and a composite glue layer coating the abrasive material and the primer layer. Abrasive particles with the sand implanting angle alpha being larger than or equal to 30 degrees and smaller than 90 degrees in the abrasive material implanted into the primer layer are 20%-50% of all abrasive particles. According to the coated abrasive tool, the sand implanting angle of part of abrasive material is adjusted, the contact angle of the abrasive material and a machined workpiece is optimized during grinding,and tests prove that the grinding efficiency of a product of the coated abrasive tool can be effectively improved by adjusting the sand implanting angle of the abrasive material.

Description

technical field [0001] The invention belongs to the field of coated abrasives, and in particular relates to a coated abrasive and its preparation method and use method. Background technique [0002] Coated abrasives use adhesives to adhere abrasives to flexible substrates, also known as flexible abrasives. Sand planting is an important link in the preparation of coated abrasives. Traditional sand planting methods include gravity sand planting and electrostatic sand planting. Gravity sand planting is to plant sand through the gravity of the abrasive itself, and the sand planting direction of the abrasive is random. At present, the application of electrostatic sand planting is more and more extensive, which can obtain a more consistent abrasive arrangement effect, and its working process (such as figure 1 As shown) is to use the high-voltage electrostatic field provided by the external power supply 1. When the abrasive 2 travels in the direction of the arrow, it relies on th...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B24D11/00C09J161/06C09J11/08C09J11/04C09D163/00C09D7/63C09D7/65
CPCB24D11/00B24D11/001C08K2003/265C09D163/00C09J11/04C09J11/08C09J161/06C09D7/63C09D7/65C08L71/02C08K3/26C08K3/34C08L67/00C08K5/372
Inventor 金成炫洪凌安坤华魏艳阳
Owner 白鸽磨料磨具有限公司
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