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Gelatin bone meal automatic batching and acid pickling control system and process

A control system and automatic batching technology, which is applied in the field of automatic batching of gelatin bone powder and pickling control system and technology, can solve the problems of large interference from human factors, low precision of acid mixing, and small improvement space, etc., to reduce uncertain factors , control the effect of stabilization

Active Publication Date: 2019-08-16
NINGXIA XINHAOYUAN BIOLOGICAL POLYTRON TECH INC
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] (1) The precision of acid preparation is low;
[0007] (2) The operation safety is low: when mixing acid, concentrated acid will splash on people, and the acid mist generated during dilution has certain harm to human body;
[0008] (3) High labor intensity: it is necessary to manually detect the acid repeatedly
In the existing pickling process, some indicators are uncontrollable, which makes the interference of human factors greater, and there is a lot of room for improvement

Method used

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  • Gelatin bone meal automatic batching and acid pickling control system and process
  • Gelatin bone meal automatic batching and acid pickling control system and process
  • Gelatin bone meal automatic batching and acid pickling control system and process

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0041] An automatic batching and pickling control system for gelatin bone powder.

[0042] refer to figure 1 , the system consists of:

[0043] Acid distribution device, including acid distribution tank 11, water inlet 12, original acid tank 13, recovery acid tank 14, water inlet 12, original acid tank 13, recovery acid tank 14, water or acid liquid is delivered through pipelines, and the pipelines meet After being located at one place, it is connected to the acid distribution tank 11 through the online mixer 16 installed there. The outlets of the acid distribution tank 11, the original acid tank 13 and the recovery acid tank 14 are all equipped with solenoid valves and delivery pumps. The original acid tank 13 1. A flow meter 17 is installed at the outlet of the recovery acid tank 14. After the pipeline for conveying water and the pipeline for conveying and recovering acid converge in one place, the flowmeter 17 at this place is connected to the in-line mixer 16. A dual liq...

Embodiment 2

[0052] An automatic batching and pickling control process for gelatin bone powder.

[0053] This technology is applied to the device in embodiment 1, comprises the following steps:

[0054] Step A, according to the required concentration of the acid solution and the concentration of the acid solution in each acid tank, the required amount of each acid solution and water is set through the PLC control system;

[0055] Step B, send control signals to the electromagnetic valves and delivery pumps of the acid distribution device in sequence through the PLC control system, so that the original acid tank 13, the recovery acid tank 14, and the water inlet 12 are quantitatively mixed with the acid solution and water according to the predetermined flow rate / time. Transport to the online mixer 16 respectively from each pipeline, transport to the acid mixing tank 11 for standby after stirring and mixing;

[0056] Step C, according to the batching ratio of bone powder of each particle si...

Embodiment 3

[0062] refer to figure 2 , an automatic acid distribution device for bone powder decalcification, comprising PLC control system, acid distribution tank 11 and water inlet 12, original acid tank 13, recovery acid tank 14, water inlet 12, original acid tank 13, recovery acid tank 14 through pipe After the pipelines meet at one place, they are connected to the acid distribution tank 11 through the online mixer 16 installed there, where the acid distribution tank 11, the original acid tank 13 and the recovery acid tank 14 are configured at their outlets There are solenoid valves and delivery pumps, flow meters 17 are installed at the outlets of the original acid tank 13 and the recovery acid tank 14, and double liquid level sensors are installed in the acid distribution tank 11, and the outlets are connected to the pickling tank 31 through pipelines.

[0063] The water inlet 12 is provided with a switch valve. After the pipeline for transporting water and the pipeline for transp...

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PUM

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Abstract

The invention discloses a gelatin bone meal automatic batching and acid pickling control system and a process thereof. The control system comprises an acid batching device, a material batching device,an acid pickling device and a PLC control system for controlling actions of electromagnetic valves and delivery pumps. The control system and the process can carry out full-automatic batching and acid pickling on gelatin raw material bone meal with the aid of the mature PLC control system, thereby reducing the uncertainty factors brought by manual control on the acid pickling process, making theacid pickling process control more stable and producing gelatin products with higher quality and yield. The system can also be flexibly designed according to needs, and is suitable for automatic batching and acid pickling of various sizes.

Description

technical field [0001] The invention relates to the field of gelatin processing, in particular to an automatic batching and pickling control system and process for gelatin bone powder. Background technique [0002] Bone meal is obtained by removing meat from various animal bones, which is rich in calcium, phosphorus, oil and protein. Cattle and sheep bones are by-products of the animal husbandry industry. They were often treated as waste in the past and were not valued by people. The production of gelatin is to use cattle and sheep bones as raw materials. [0003] Gelatin production process is complex, gelatin production from bone powder needs to go through multiple processes such as sieving, pickling, neutralization, washing, extraction, filtration, concentration, sterilization, extruding and drying. Due to the special physical properties of the bone itself, in the process of producing gelatin, the higher the fineness of the bone powder particle size, the higher the utili...

Claims

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Application Information

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IPC IPC(8): C09H1/02C09H3/00
CPCC09H1/02C09H3/00
Inventor 刘明璨王欢黄贵显张晓滨沙明星
Owner NINGXIA XINHAOYUAN BIOLOGICAL POLYTRON TECH INC
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