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An automatic batching and pickling control system and process for gelatin bone powder

An automatic batching and control system technology, applied in the preparation of animal glue or gelatin, etc., can solve the problems of large interference from human factors, low precision of acid mixing, uncontrollable indicators, etc., to reduce uncertain factors and fully pickling , control the effect of stabilization

Active Publication Date: 2021-12-28
NINGXIA XINHAOYUAN BIOLOGICAL POLYTRON TECH INC
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] (1) The precision of acid preparation is low;
[0007] (2) The operation safety is low: when mixing acid, concentrated acid will splash on people, and the acid mist generated during dilution is harmful to human body;
[0008] (3) High labor intensity: it is necessary to manually detect the acid repeatedly
In the existing pickling process, some indicators are uncontrollable, which makes the interference of human factors greater, and there is a lot of room for improvement

Method used

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  • An automatic batching and pickling control system and process for gelatin bone powder
  • An automatic batching and pickling control system and process for gelatin bone powder
  • An automatic batching and pickling control system and process for gelatin bone powder

Examples

Experimental program
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Effect test

Embodiment 1

[0041] An automatic batching and pickling control system for gelatin bone powder.

[0042] refer to figure 1 , the system consists of:

[0043] Acid distribution device, including acid distribution tank 11, water inlet 12, original acid tank 13, recovery acid tank 14, water inlet 12, original acid tank 13, recovery acid tank 14, water or acid liquid is delivered through pipelines, and the pipelines meet After being located at one place, it is connected to the acid distribution tank 11 through the online mixer 16 installed there. The outlets of the acid distribution tank 11, the original acid tank 13 and the recovery acid tank 14 are all equipped with solenoid valves and delivery pumps. The original acid tank 13 1. A flow meter 17 is installed at the outlet of the recovery acid tank 14. After the pipeline for conveying water and the pipeline for conveying and recovering acid converge in one place, the flowmeter 17 at this place is connected to the in-line mixer 16. A dual liq...

Embodiment 2

[0052] An automatic batching and pickling control process for gelatin bone powder.

[0053] This technology is applied to the device in embodiment 1, comprises the following steps:

[0054] Step A, according to the required concentration of the acid solution and the concentration of the acid solution in each acid tank, the required amount of each acid solution and water is set through the PLC control system;

[0055] Step B, send control signals to the electromagnetic valves and delivery pumps of the acid distribution device in sequence through the PLC control system, so that the original acid tank 13, the recovery acid tank 14, and the water inlet 12 are quantitatively mixed with the acid solution and water according to the predetermined flow rate / time. Transport to the online mixer 16 respectively from each pipeline, transport to the acid mixing tank 11 for standby after stirring and mixing;

[0056] Step C, according to the batching ratio of bone powder of each particle si...

Embodiment 3

[0062] refer to figure 2 , an automatic acid distribution device for bone powder decalcification, comprising PLC control system, acid distribution tank 11 and water inlet 12, original acid tank 13, recovery acid tank 14, water inlet 12, original acid tank 13, recovery acid tank 14 through pipe After the pipelines meet at one place, they are connected to the acid distribution tank 11 through the online mixer 16 installed there, where the acid distribution tank 11, the original acid tank 13 and the recovery acid tank 14 are configured at their outlets There are solenoid valves and delivery pumps, flow meters 17 are installed at the outlets of the original acid tank 13 and the recovery acid tank 14, and double liquid level sensors are installed in the acid distribution tank 11, and the outlets are connected to the pickling tank 31 through pipelines.

[0063] The water inlet 12 is provided with a switch valve. After the pipeline for transporting water and the pipeline for transp...

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PUM

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Abstract

The invention discloses an automatic batching and pickling control system and process for gelatin bone powder. The system includes an acid mixing device, a batching device, a pickling device and a PLC control system for controlling the actions of electromagnetic valves and delivery pumps. With the help of mature PLC control system, the control system and process can automatically batch and pickle the gelatin raw material bone powder, which reduces the uncertain factors brought by manual control to the pickling process, and makes the control of the pickling process more stable. , to produce gelatin products with higher quality and yield. The system can also be flexibly designed according to the needs, and is suitable for automatic batching and pickling of various scales.

Description

technical field [0001] The invention relates to the field of gelatin processing, in particular to an automatic batching and pickling control system and process for gelatin bone powder. Background technique [0002] Bone meal is obtained by removing meat from various animal bones, which is rich in calcium, phosphorus, oil and protein. Cattle and sheep bones are by-products of the animal husbandry industry. They were often treated as waste in the past and were not valued by people. The production of gelatin is to use cattle and sheep bones as raw materials. [0003] Gelatin production process is complex, gelatin production from bone powder needs to go through multiple processes such as sieving, pickling, neutralization, washing, extraction, filtration, concentration, sterilization, extruding and drying. Due to the special physical properties of the bone itself, in the process of producing gelatin, the higher the fineness of the bone powder particle size, the higher the utili...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C09H1/02C09H3/00
CPCC09H1/02C09H3/00
Inventor 刘明璨王欢黄贵显张晓滨沙明星
Owner NINGXIA XINHAOYUAN BIOLOGICAL POLYTRON TECH INC
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